High-Efficiency 1 Ton Per Hour Long Stick Noodles Line

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

High-Efficiency 1 Ton Per Hour Long Stick Noodles Line

A Revolution in Noodle Production: Cutting-Edge Technology & Process Breakthrough
Experience unmatched simplicity and efficiency with our advanced noodle production line. Operated with just one hand, it offers single-touch pressing ratio settings and intelligent synchronization of noodle mixing and pressing processes. Benefit from seamless automation with features like automatic data collection, production mode memory, and storage. Our system includes remote diagnostics for fault analysis, alongside smart maintenance and repair solutions, ensuring your operations remain smooth and continuous.

 

Detailed Photos

Horizontal double-shaft dough mixing machine

1. The mixing paddle adopts a special angle designto push the flour to move in different directions forward and backward, which improves the uniformity of mixing.

2. The flour and water are mixed evenly, and the dough can contain more than 33.5% water, with toughness, stickiness, extensibility and plasticity.

3. Adopting special gear reducer transmission box, setting perfect lubrication and sealing device, which greatly improves the working condition of transmission device, reduces the noise level, improves transmission efficiency and prolongs service life.

4. Equipped with timing alarm device, stirring to the specified mixing time will automatically generate a signal, and equipped with emergency stop button, proximity switch and other safety devices.

Vertical five-axis dough mixing machine


1. The dough enters the five-axis mixing with excellent crushing effect to make the moisture distribution inside the dough more even.

2. The dough barrel adopts window type structure, which can store about 200Kg of material.

3. High precision design, small gap between mixing blade and dough barrel, no material storage. The three sets of mixing blades are different in height, with smooth surface, not easy to stick to the material.

4. Each shaft is driven by independent motor, easy to install and maintain.

Maturing conveyor

1. The concept of static fermentation of dough is introduced into mechanization, and the conveyor belt feeding realizes the first-in-first-out of materials.

2. It adopts fully sealed design to avoid moisture dissipation and achieve moisturizing and heat preservation.

3. Adopting spiral beating rod, the beating speed is synchronized with the conveyor belt speed, which ensures the even pressing.

Compound pressing

1. Feeding device adopts direct insert plate type or curved insert plate type.
2. Calendering rolls are made of high hardness and high chromium alloy steel, which has stronger corrosion resistance and ensures long service life. Safety device ensures safety in use, easy to clean, easy to observe and easy to maintain.
3. The pressure roller is driven by high-precision gears, and the material is mostly made of alloy steel, which has high strength and hardness and is durable.
4. The pressure roller adopts high chrome alloy cast roller, boasting an exquisite surface finish and unparalleled precision in face sheet thickness. Experience the convenience of automatic adjustments, as each pair of pressure rollers is fine-tuned through advanced servo control.
5. Embrace innovative recipe management, simply input the noodle variety specifications to unlock seamless automatic adjustments.

Continuous calendering machine set

1. Revolutionary Automatic Film Splicing System: a groundbreaking innovation in the industry, this system is invented and patented by Haikejia. Watch as the pick-up belt machine effortlessly ascends and descends, guiding the dough sheet smoothly into the press roller.

2. The sophisticated scraper, crafted frompremium-grade pure copper, operates under the finesse of cylinder pushing. When at rest, the scraper loosens for hassle-free cleaning. Upon activation, the system's program expertly manages the cylinder to secure the scraper efficiently.

3. Each roller is powered by an independent motor equipped with cutting-edge frequency conversion technology, complemented by a dual servo motor adjustment method that delivers precision in roller spacing adjustments, enabling effortless one-key control.

4. Advanced PLC programming dynamically regulates the face belt tension with precision power-on eye detection, ensuring optimal synchrony in the running speed of each roller.

5. Cutting-edge real-time monitoring of bearing temperature and automatic oil replenishment, effectively preventing bearing failures due to oil scarcity while significantly reducing labor efforts.

State-of-the-art Automatic Rod Loading Machine

Incorporates a sophisticated independent rod feeding and efficient storage system,delivering rapid, precise rod feeding that seamlessly integrates noodles into the upper shelf system. With PLC control, enjoy customizable noodle length and perfect alignment, automatic rod retrieval, eliminating manual collection, minimizing labor, and maximizing productivity.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA boasts a formidable team of more than 460 dedicated employees, with over 90 specialists in Research & Development, and more than 60 experts offering top-notch technical service. Our team is committed to excellence and innovation.

Advanced Technology-----Our state-of-the-art manufacturing base is outfitted with cutting-edge processing and manufacturing equipment sourced from around the globe. This includes a German-imported laser cutting processing center, a versatile vertical processing center, precision Frank CNC machine tools, and cutting-edge OTC robot welding technology. HICOCA upholds rigorous quality standards with a comprehensive ISO9001 international quality system and a robust GB/T2949-2013 intellectual property management system.We proudly hold over 407 national patents, numerous PCT international patents, and 17 software copyrights, underscoring our commitment to innovation and leadership in the industry.

Diverse Product Range-----Our extensive product range encompasses a variety of cutting-edge solutions. These include food packaging production lines, hang noodle host baking room production lines, and both fried and non-fried instant noodle production lines. We also specialize in udon noodle production lines, intelligent production lines for steamed buns, rice flour, fresh wet noodles, semi-dry noodles, extruded noodles, hand-row noodles, and advanced intelligent dumpling production lines.

Global Reputation-----Our business has a prominent presence across the major provinces and autonomous regions of our country and extends its reach to 38 countries and regions worldwide. HICOCA's global reputation is a testament to our quality and innovation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.