1 Ton Per Hour Fine Dried Long Stick Noodles Production and Packing Line

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

1 Ton per Hour Fine Dried Long Stick Noodles Production and Packing Line

Advanced technology and process breakthrough
1 person one-hand assisted start-up, one-key setting of pressing ratio, Intelligent matching of noodle mixing and pressing, automatic collection and transmission of information and data, memory and storage of production mode, remote diagnosis and analysis of fault, intelligent maintenance and repair, etc.

 

Detailed Photos

 

Horizontal double-shaft dough mixing machine

1. The mixing paddle adopts a special angle design to push the flour to move in different directions forward and backward, which improves the uniformity of mixing.

2. The flour and water are mixed evenly, and the dough can contain more than 33.5% water, with toughness, stickiness, extensibility and plasticity.

3. Adopting special gear reducer transmission box, setting perfect lubrication and sealing device, which greatly improves the working condition of transmission device, reduces the noise level, improves transmission efficiency and prolongs service life.

4. Equipped with timing alarm device, stirring to the specified mixing time will automatically generate a signal, and equipped with emergency stop button, proximity switch and other safety devices.

 

Vertical five-axis  dough mixing machine


1. The dough enters the five-axis mixing with excellent crushing effect to make the moisture distribution inside the dough more even.

2. The dough barrel adopts window type structure, which can store about 200Kg of material.

3. High precision design, small gap between mixing blade and dough barrel, no material storage. The three sets of mixing blades are different in height, with smooth surface, not easy to stick to the material.

4. Each shaft is driven by independent motor, easy to install and maintain.

 

Maturing conveyor

1. The concept of static fermentation of dough is introduced into mechanization, and the conveyor belt feeding realizes the first-in-first-out of materials.

2. It adopts fully sealed design to avoid moisture dissipation and achieve moisturizing and heat preservation.

3. Adopting spiral beating rod, the beating speed is synchronized with the conveyor belt speed, which ensures the even pressing.

 

Compound pressing

1. Feeding device adopts direct insert plate type or curved insert plate type.
2. Calendering rolls are made of high hardness and high chromium alloy steel, which has stronger corrosion resistance and ensures long service life. Safety device ensures safety in use, easy to clean, easy to observe and easy to maintain.
3. The pressure roller is driven by high-precision gears, and the material is mostly made of alloy steel, which has high strength and hardness and is durable.
4. The pressure roller adopts high chrome alloy cast roller, with high surface finish and high precision of face sheet thickness. The gap between each pair of pressure rollers is automatically adjusted by servo control.
5. Adopt recipe management, just input the noodle variety specification, then it can realize automatic adjustment.

 

Continuous calendering machine set

1. Automatic film splicing system: the first set in the industry, invented and patented by Haikejia. The pick-up belt machine can automatically lift and lower to make the dough sheet automatically enter the press roller.

2. The scraper is made of pure copper, and the scraper is controlled by cylinder pushing, when stopping, the scraper is in loose state, which is convenient for cleaning. When the machine is turned on, the program automatically controls the cylinder to press the scraper.

3. All the rollers are driven by independent motor with frequency conversion and double servo motor adjustment method: adjust the roller spacing to realize one-key control.

4. PLC programming automatically adjusts the face belt tension according to the proportional power-on eye detection, which ensures that the running speed of each roller is kept consistent.

5. Real-time detection of bearing temperature, automatic oil filling, eliminating bearing failure caused by lack of oil and reducing labor.

 

Automatic rod loading machine

 Adopt independent rod feeding and storage system, high speed quantitative rod feeding will pick up the noodles into the upper shelf system, PLC control operation, random adjustment of noodle length and two sides neatness, automatic rod return, no need to manually collect the rod, reduce labor and improve work efficiency.

 

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

 

Certifications

 

Company Profile

 

Powerful team-----HICOCA has more than 460 employees, more than 90 people in R&D and more than 60 people in technical service.

Advanced Technology-----The manufacturing base is equipped with world advanced processing and manufacturing equipment such as German imported laser cutting processing center, vertical processing center, Frank CNC machine tools, OTC robot welding, etc. It has established a complete ISO9001 international quality system and GB/T2949-2013 intellectual property management system.We have more than 407 national patents, several PCT international patents and 17 software copyrights.

Various products-----The company's products involve: food packaging production line, hang noodle host baking room production line, fried/non-fried instant noodle production line, udon noodle production line, steamed bun bun intelligent production line, rice flour intelligent production line, fresh wet noodle/semi-dry noodle intelligent production line, extruded noodle production line, hand row noodle production line, intelligent dumpling production line

Global reputation-----Business footprint throughout the country's major provinces and autonomous regions, exported to 38 countries and regions abroad.

 

FAQ

1. Q: Can your products be customized?
    A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
    A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
    A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
    A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
    A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.