Advanced Dried Stick Noodles Production Line for Efficient Manufacturing

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Advanced Dried Stick Noodles Production Line for Efficient Manufacturing

Advanced technology and process breakthrough
Imagine a world where the art of noodle making is revolutionized by cutting-edge technology. Our Intelligent Stick Noodles Production Line from Qingdao HICOCA Food Machinery Co., Ltd is your gateway to this future! With a sleek and seamless design, the system allows for a one-person, one-hand assisted start-up, simplifying the process like never before. With the push of a single button, set the perfect pressing ratio, while the machine intelligently matches the mixing and pressing of noodles to perfection. Experience the pinnacle of automation with automatic collection and transmission of crucial information and data, and enjoy the convenience of memory and storage for your custom production modes. Effortlessly maintain peak performance with remote fault diagnosis and analysis. Our system proactively supports intelligent maintenance and repair, ensuring your operations run smoothly without a hitch. Step into the next generation of noodle production with our state-of-the-art line!

 

Detailed Photos

Horizontal Double-shaft Dough Mixing Machine Experience unparalleled efficiency with our state-of-the-art horizontal double-shaft dough mixing machine.

1. The mixing paddle adopts a unique design special angle design Our special angle design ensures optimal performance and unparalleled mixing results.to push the flour to move in different directions forward and backward, significantly enhancing the uniformity of mixing.

2. The flour and water are mixed precisely, ensuring a dough that can hold more than 33.5% water Achieve a perfect dough consistency with a robust water content of over 33.5%., resulting in a product with superior toughness, stickiness, extensibility, and plasticity.

3. Adopting a revolutionary special gear reducer transmission box Our innovative gear reducer transmission box, featuring impeccable lubrication and sealing, drastically improves the working conditions, reduces noise, enhances efficiency, and prolongs the system's longevity.

4. Equipped with an advanced timing alarm device Never miss a beat with our precise timing alarm device,, which signals when the specified mixing time has been reached and is complemented by an emergency stop button, proximity switch, and other critical safety features.

Vertical Five-axis Dough Mixing Machine Revolutionize your mixing process with our cutting-edge vertical five-axis dough mixing machine.


1. The dough enters the five-axis mixer, achieving an extraordinary crushing effect and ensuring even moisture distribution.

2. The dough barrel features a window type structure An innovative window-type structure, capable of storing approximately 200Kg With a generous capacity to hold up to 200Kg of material, of material.

3. Boasting a High precision design Our high precision design, featuring minimal gap between the mixing blade and dough barrel, ensures no material is left behind. The triple blade sets vary in height, have smooth surfaces, and resist sticking.

4. Each shaft is powered by an individual motor Independent motor operation, facilitating straightforward installation and maintenance.

Maturing Conveyor Optimize your dough processing with our innovative maturing conveyor system.

1. Introducing the concept of static fermentation Pioneering static fermentation of dough, integrated into mechanization, enabling a first-in-first-out material handling through the conveyor.

2. It features a fully sealed design Our fully sealed design prevents moisture loss, ensuring optimal moisture retention and heat preservation.

3. Utilizing a spiral beating rod A finely-tuned spiral beating rod, synchronized with the conveyor's speed, guarantees consistent pressing.

Compound Pressing Embrace the future of dough processing with our advanced compound pressing technology.

1. The feeding device employs a clever direct insert plate type Choose between direct or or a curved insert plate type curved insert plate types, offering versatility and precision.
2. The calendering rolls are crafted from high chromium alloy steel High chromium alloy steel, renowned for its exceptional hardness and corrosion resistance, ensuring prolonged durability. Safety device ensures safety in use, maintenance simplicity, effortless cleaning, and clear observation.
3. The pressure roller is driven by high-precision gears High-precision gears, primarily composed of alloy steel, known for their strength, hardness, and durability.
4. The pressure roller features a high chrome alloy cast roller High chrome alloy cast roller, delivering a high surface finish and precise face sheet thickness, with servo-controlled automatic gap adjustments between rollers.
5. Discover the remarkable benefits of our innovative design with its adaptive features. State-of-the-art recipe management system, where simply inputting the noodle variety specification enables automatic adjustments to align perfectly with your requirements.

The continuous calendering machine set

1. Revolutionary Automatic Film Splicing System: This is the first of its kind in the industry, a groundbreaking technology invented and patented by Haikejia. The intelligent pick-up belt machine can seamlessly lift and lower, allowing the dough sheet to effortlessly enter the press roller.

2. The precision scraper is crafted frompure copper, ensuring durability and performance. Controlled by an advanced cylinder pushing mechanism, the scraper remains in a loose state when stopped for easy cleaning. Upon activation, the program smartly triggers the cylinder to press the scraper, optimizing functionality.

3. Each roller is powered by an independent motor featuring frequency conversion, and enhanced by a dual servo motor adjustment method, allowing seamless roller spacing adjustments with a single key, ensuring precision and control.

4. Sophisticated PLC programming automatically fine-tunes the face belt tension based on proportional power-on eye detection, maintaining consistent running speed across all rollers for optimal performance.

5. Pioneering real-time detection of bearing temperature, with an automatic oil filling feature that prevents bearing failures due to insufficient lubrication and significantly reduces labor inputs.

The automatic rod loading machine

features an advanced independent rod feeding and storage system,offering high-speed, precise rod feeding that seamlessly integrates noodles into the upper shelf system. With PLC-controlled operations, it allows random adjustments of noodle length and perfect alignment on both sides. The automatic rod return feature eliminates the need for manual rod collection, drastically reducing labor efforts while boosting work efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----At HICOCA, we pride ourselves on our formidable workforce, boasting over 460 dedicated employees. Our cutting-edge research and development team consists of more than 90 innovative minds, complemented by over 60 skilled professionals in our technical service department, ensuring that we remain at the forefront of the industry.

Advanced Technology-----Our manufacturing base is equipped with state-of-the-art, world-class processing and manufacturing equipment. This includes a German-imported laser cutting processing center, a sophisticated vertical processing center, advanced Frank CNC machine tools, and cutting-edge OTC robot welding facilities. We have established comprehensive quality assurance systems, including the ISO9001 international quality system and the GB/T2949-2013 intellectual property management system, guaranteeing exceptional quality and innovation.Our innovation prowess is demonstrated through an impressive portfolio of over 407 national patents, several prestigious PCT international patents, and 17 distinctive software copyrights, underscoring our commitment to technological advancement and intellectual creativity.

Diverse Product Range-----Our company offers a wide array of products, expertly engineered to meet various culinary needs. Our portfolio includes a comprehensive food packaging production line, an advanced hang noodle host baking room production line, a versatile fried/non-fried instant noodle production line, a superior udon noodle production line, and an intelligent steamed bun production line. We also provide solutions for rice flour production, fresh wet/semi-dry noodle production, extruded noodle production, hand-rolled noodle production, and an innovative intelligent dumpling production line, reflecting our versatility and commitment to quality.

Global Reputation-----Our expansive business footprint spans across major provinces and autonomous regions within the nation, with our products also exported to 38 countries and regions worldwide. This global reach is a testament to our reliability and the trust we've garnered internationally, as we continue to deliver excellence beyond borders.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.