Innovative Fine Dried Noodles Processing Line for Commercial Use

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Innovative Fine Dried Noodles Processing Line for Commercial Use

Innovative Technology & Process Breakthroughs
A marvel of modern food machinery, this noodle production line is crafted for efficiency and precision. Operable by just one person with a simple, one-hand assisted start-up, it features a user-friendly, one-key setting to adjust the pressing ratio to perfection. The system intelligently matches noodle mixing and pressing parameters, ensuring consistent quality. Enjoy the convenience of automatic collection and transmission of critical information and data, all securely stored to recall your preferred production modes. Experience peace of mind with remote diagnosis and fault analysis, alongside intelligent maintenance and repair solutions, setting new standards in noodle production.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. The mixing paddle benefits from an ingenious special angle designthat masterfully propels the flour in multiple directions-both forward and backward-enhancing mixing uniformity to perfection.

2. Achieving a flawless blend, the flour and water integrate seamlessly, allowing the dough to hold more than 33.5% water, endowing it with impressive toughness, desirable stickiness, optimal extensibility, and remarkable plasticity.

3. Utilizing a special gear reducer transmission box, complete with an impeccable lubrication and sealing device, this feature significantly enhances the transmission device's operation, substantially reduces noise levels, maximizes transmission efficiency, and extends the service life.

4. Comes equipped with a timing alarm device, which automatically signals when the specified mixing duration is reached. It also includes an emergency stop button, proximity switch, and other safety devices for optimal security.

Vertical Five-Axis Dough Mixing Machine


1. With its superb crushing effect, the five-axis mixing ensures moisture is uniformly distributed within the dough, achieving a superior blend.

2. The dough barrel features a window type structure, capable of accommodating approximately 200Kg of material, offering ample storage.

3. High precision design, with minimal gap between the mixing blade and dough barrel, preventing material storage. The three sets of mixing blades, each varying in height, have smooth surfaces to minimize sticking.

4. Each shaft is powered by an independent motor, facilitating effortless installation and maintenance.

Maturing Conveyor

1. Introducing the innovative concept of static fermentation into the mechanized process, the conveyor belt feeding ensures materials are managed in a first-in-first-out sequence.

2. Incorporating a fully sealed design to effectively prevent moisture loss, thereby preserving moisture and heat.

3. Equipped with a spiral beating rod, its speed is synchronized with the conveyor belt, ensuring uniformly pressed materials.

Compound Pressing

1. The feeding device offers a choice between direct insert plate type or curved insert plate type.
2. The calendering rolls, crafted from high durability and high chromium alloy steel, deliver exceptional corrosion resistance, ensuring a long-lasting service life. Safety Device provides superior safety during use, with easy cleaning, observation, and maintenance features.
3. The pressure roller operates with high-precision gears, primarily made of alloy steel, offering outstanding strength, hardness, and durability.
4. The pressure roller utilizes a high chrome alloy cast roller, ensuring a high surface finish and precise face sheet thickness. The gap between each pressure roller pair is automatically adjusted via servo control for optimal precision.
5. Embrace our state-of-the-art recipe management, simply input the noodle variety specification, and witness as it seamlessly executes automatic adjustments with precision.

Unceasingly efficient calendering machine set

1. Revolutionary Automatic Film Splicing System: the pioneering design in the industry, ingeniously invented and patented by Haikejia. This innovative pick-up belt machine autonomously adjusts its elevation to guide the dough sheet effortlessly into the press roller.

2. The avant-garde scraper crafted frompremium pure copper, features a cylinder-powered mechanism that releases when stationary, facilitating effortless cleaning. Upon activation, a sophisticated program commands the cylinder to dynamically engage the scraper.

3. Every roller is expertly powered by an independent motor featuring frequency conversion and a dual servo motor adjustment system: effortlessly modulate roller spacing for one-touch control.

4. Cutting-edge PLC programming automatically fine-tunes the face belt tension, utilizing proportional power-on eye detection to ensure consistent roller speed throughout the process.

5. Innovative real-time detection of bearing temperature, coupled with automatic oil replenishment, preemptively addresses bearing failures due to oil deficiency, while simultaneously reducing manual labor.

Streamlined Automatic Rod Loading Machine

Employ a pioneering independent rod feeding alongside a sophisticated storage system, enabling high-speed, precise rod feeding to seamlessly transport noodles into the upper shelf system. With PLC-controlled operations, you can effortlessly adjust noodle length and align both sides perfectly, enjoy automatic rod return without manual intervention, significantly reducing labor while enhancing productivity.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA is a powerhouse with a dynamic team of over 460 talented individuals. Our dedicated R&D department boasts more than 90 innovative minds, while over 60 technical service experts ensure our state-of-the-art solutions meet and exceed client expectations.

Advanced Technology-----At the forefront of manufacturing excellence, our base is equipped with cutting-edge technology including German-imported laser cutting centers, sophisticated vertical processing centers, advanced Frank CNC machine tools, and state-of-the-art OTC robot welding systems. Our commitment to quality is unwavering, supported by a robust ISO9001 international quality system and a comprehensive GB/T2949-2013 intellectual property management framework.With an impressive portfolio of over 407 national patents, numerous PCT international patents, and 17 software copyrights, HICOCA stands as a leader in innovation and intellectual property.

Diverse Product Range-----Our diverse product lines cater to various aspects of the food industry. We specialize in cutting-edge food packaging production lines, state-of-the-art hang noodle host baking room production lines, and both fried and non-fried instant noodle production lines. Additionally, our offerings include advanced udon noodle production lines, intelligent systems for steamed bun and rice flour production, as well as fresh wet noodle and semi-dry noodle production lines. Our expertise extends to extruded noodle production, hand row noodle artistry, and sophisticated intelligent dumpling production lines.

Global Reputation-----HICOCA's stellar reputation stretches across all major provinces and autonomous regions domestically. Internationally, our products have made a mark in 38 countries and regions, solidifying our status as a global leader in food machinery innovation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.