Premium Fine Dried Stick Noodles Production and Packaging Equipment

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Premium Fine Dried Stick Noodles Production and Packaging Equipment

Advanced Technology and Process Breakthrough
Experience unmatched convenience and efficiency with our cutting-edge noodle production line. Designed for seamless operation, it allows for one-person, one-hand assisted start-up and a revolutionary one-key setting of pressing ratios. The intelligent system expertly coordinates noodle mixing and pressing while automatically collecting and transmitting vital information and data. Benefit from memory and storage capabilities that retain production modes, and enjoy peace of mind with remote diagnosis and analysis of any faults. Our system promises intelligent maintenance and repair, ensuring optimal performance and minimal downtime.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. The mixing paddle is ingeniously crafted with a specialized angle designto propel the flour in diverse directions, both forward and backward, significantly enhancing the consistency of the mix.

2. The precise blending of flour and water ensures an even mixture, with the dough absorbing moisture above 33.5%, resulting in remarkable toughness, stickiness, extensibility, and plasticity.

3. Features a unique gear reducer transmission box, complemented by an advanced lubrication and sealing system, vastly improving the transmission device's working conditions, reducing operational noise, boosting transmission efficiency, and extending the device's lifespan.

4. Fitted with a timely alarm system, which automatically signals upon reaching the designated mixing duration, along with an emergency stop button, proximity switch, and other essential safety measures.

Vertical Five-Axis Dough Mixing Machine


1. The dough undergoes five-axis mixing, achieving superior pulverization that results in an evenly distributed moisture content throughout the dough.

2. The dough barrel features a window-like construction, accommodating approximately 200Kg of material.

3. Precision-engineered design, minimizing the gap between the mixing blade and dough barrel, preventing material retention. The three sets of mixing blades vary in height, are polished for a smooth surface, and resist material adhesion.

4. Each shaft is independently powered by a dedicated motor, facilitating easy installation and maintenance.

Maturing Conveyor

1. Integrates the innovative concept of static dough fermentation with mechanization, where the conveyor belt system ensures materials are processed first-in-first-out.

2. Employs a completely sealed design to prevent moisture loss, ensuring optimal hydration and temperature control.

3. Utilizes a spiral beating rod, synchronizing its beating speed with the conveyor belt, guaranteeing consistent pressing.

Compound Pressing

1. The feeding mechanism uses either a direct insert plate or a curved insert plate design.
2. The calendering rolls are constructed from robust, high chromium alloy steel, offering exceptional corrosion resistance and ensuring extended longevity. Safety device safeguards operational safety, while being easy to clean, monitor and maintain.
3. The pressure roller is powered by high-precision gears, made predominantly of alloy steel, guaranteeing high strength, hardness, and durability.
4. The pressure roller features a high chrome alloy cast roller, offering a superior surface finish and exceptional face sheet thickness precision. The gap between pressure roller pairs is finely tuned with servo control.
5. Adopt Recipe Management: The cornerstone of our production line, enabling seamless control over every aspect of the noodle-making process.Simply input the noodle variety specification, and watch as our system effortlessly performs automatic adjustments to meet your custom requirements.

Continuous Calendering Machine Set: Precision-engineered for flawless noodle texture and consistency.

1. Automatic Film Splicing System: This groundbreaking innovation, the first of its kind in the industry, is a Haikejia patented marvel. The pick-up belt machine, with its automatic lifting and lowering mechanism, seamlessly guides the dough sheet into the press roller.

2. The scraper is crafted frompure copper, and is activated by a cylinder-driven push mechanism. When the machine halts, the scraper relaxes for easy cleaning. Upon start-up, the system engages the cylinder to precisely press the scraper into action.

3. Each roller is powered by an independent motor utilizing frequency conversion technology, coupled with a double servo motor adjustment method that facilitates one-key control to adjust roller spacing with unparalleled ease.

4. PLC Programming: Meticulously designed to automatically adjust face belt tension using proportional power-on eye detection, ensuring the synchronized running speed of every roller for optimal performance.

5. Real-Time Detection: A sophisticated system for monitoring bearing temperature, coupled with automatic oil filling, prevents bearing malfunctions due to oil scarcity, effectively minimizing labor demands.

Automatic Rod Loading Machine:

Utilizes an independent rod feeding and storage system.The high-speed quantitative rod feeding system efficiently transfers noodles to the upper shelf. PLC-controlled operation allows for random adjustment of noodle length and precision in aligning both ends, with automatic rod return functionality eliminating manual collection, thus enhancing labor efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team----- At HICOCA, we're proud to be powered by a robust team of over 460 dedicated employees. Within this talented pool, we boast more than 90 innovative minds in our R&D department, complemented by a skilled technical service team of over 60 professionals. Our team is our strongest asset, driving our success and innovation forward.

Advanced Technology----- Our cutting-edge manufacturing base is a hub of technological excellence, equipped with globally advanced processing and manufacturing tools. This includes a German-imported laser cutting processing center, a state-of-the-art vertical processing center, and precision-engineered Frank CNC machine tools. Our facilities also feature modern OTC robot welding capabilities. We uphold a comprehensive ISO9001 international quality system and the GB/T2949-2013 intellectual property management framework, ensuring unparalleled quality and innovation in every product.With a remarkable portfolio of over 407 national patents, a selection of prestigious PCT international patents, and 17 distinctive software copyrights, we stand at the forefront of innovation and intellectual property, consistently leading the way in technological advancements.

Diverse Product Range----- Our extensive product range includes sophisticated food packaging production lines, cutting-edge hang noodle host baking room production lines, and versatile fried and non-fried instant noodle production lines. We also offer specialized production lines for udon noodles, smart steamed bun manufacturing, rice flour, and both fresh wet and semi-dry noodles. Our portfolio further extends to advanced extruded noodle, hand row noodle, and intelligent dumpling production lines, showcasing the breadth of our capabilities.

Global Reputation----- Our business footprint extends across major provinces and autonomous regions within the country, and we proudly serve international markets with exports reaching 38 countries and regions worldwide, enhancing our global reputation and influence.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.