Not Easily Broken Fine Dried Stick Noodle Production Line and Packing Line

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Introducing the unparalleled Not Easily Broken Fine Dried Stick Noodle Production and Packing Line.

Harness the power of advanced technology and revolutionary process breakthroughs.
Experience the future of noodle production with our sophisticated features: seamless operation with just one person using one-hand assisted start-up, effortlessly set your pressing ratio with a single key. Enjoy the intelligent synergy of noodle mixing and pressing, with automated information and data collection and transmission. Relish the convenience of memory and storage for your production modes, enhanced by remote diagnosis and fault analysis. Benefit from smart maintenance and repair solutions, ensuring optimal performance at all times.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. Our expertly-engineered mixing paddle features a special angle designthat propels the flour with incredible precision, moving it both forward and backward, ensuring an unparalleled uniformity in mixing.

2. Achieve perfectly even mixing of flour and water, allowing the dough to embrace a remarkable 33.5% watercontent. This results in a dough that boasts exceptional toughness, stickiness, extensibility, and plasticity.

3. With an innovative special gear reducer transmission boxintegrating premier lubrication and sealing devices, this advancement significantly elevates the transmission device's performance, minimizes noise, enhances transmission efficiency, and extends its service life.

4. Comes equipped with a timing alarm device, automatically signaling when the specified mixing time is reached. Featuring an emergency stop button, proximity switch, and an array of safety devices for ultimate protection.

Vertical Five-Axis Dough Mixing Machine


1. Experience excellent moisture distribution within the dough as it undergoes superior crushing in our advanced five-axis mixing.

2. The dough barrel is crafted with a window type structure, capable of holding approximately 200Kg of material, offering unmatched convenience.

3. Featuring a high precision design, the minimal gap between the mixing blade and dough barrel eliminates material storage. With varying blade heights and smooth surfaces, the risk of sticking is vastly reduced.

4. Each shaft is powered by an independent motor, ensuring effortless installation and maintenance.

Maturing Conveyor

1. Introducing the concept of static fermentation into mechanization, our conveyor belt feeding system ensures a precise first-in-first-out sequence for materials.

2. The system employs a fully sealed design to prevent moisture loss, maintaining optimal hydration and temperature for perfect dough maturation.

3. Utilizing a spiral beating rod, its synchronization with the conveyor belt speed guarantees uniformly even pressing for consistent quality.

Compound Pressing

1. The feeding device features a direct insert plate type or curved insert plate type, offering versatile options for efficient feeding.
2. Our calendering rolls, crafted from high hardness and high chromium alloy steel, deliver robust corrosion resistance, ensuring a long-lasting service life. Safety device guarantees user safety, complemented by easy cleaning, observation, and maintenance features.
3. Driven by high-precision gears, the pressure roller made primarily of alloy steel, presents superior strength, hardness, and durability.
4. The pressure roller is crafted using high chrome alloy cast roller, meticulously designed for top-tier performance and reliability.The machine boasts an impeccable high surface finish and exceptional precision in face sheet thickness. With cutting-edge technology, the gap between each pair of pressure rollers is seamlessly adjusted via sophisticated servo control, ensuring unmatched accuracy and efficiency.
5. Harness the power of innovation with our recipe management systemthat transforms production by allowing operators to simply input the desired noodle variety specification. Watch as the system intuitively adapts, achieving automatic adjustments with ease.

The state-of-the-art Continuous Calendering Machine Set

1. Ingenious Automatic Film Splicing System: the industry's pioneering installation, uniquely invented and patented by Haikejia, featuring a dynamic pick-up belt machine capable of automatically adjusting its elevation, allowing the dough sheet to seamlessly enter the press roller without manual intervention.

2. Our scraper's impeccable craftsmanship is showcased withpure copper construction, ensuring durability. The scraper's operation is finely controlled by a cylinder push mechanism: remaining relaxed during stoppages for effortless cleaning, and automatically engaging with precision as the machine powers up.

3. Every roller in the system is empowered by an independent motor featuring cutting-edge frequency conversion and an advanced double servo motor adjustment technique, allowing effortless adjustment of roller spacing for seamless one-key control.

4. With sophisticated PLC programming, our system automatically harmonizes face belt tension, employing proportional power-on eye detection to ensure each roller's running speed is synchronized to perfection.

5. Experience the pinnacle of innovation with real-time detection of bearing temperature and automatic oil filling, eliminating potential bearing failures due to oil scarcity, significantly reducing labor demands, and extending machinery longevity.

Revolutionary Automatic Rod Loading Machine

Utilizes an autonomous rod feeding and advanced storage system,enabling high-speed, precision rod feeding that effortlessly guides noodles into the upper shelf system. With PLC-driven operations, it allows for seamless adjustments of noodle length and precise alignment on both sides. The system autonomously manages rod return, obviating the need for manual collection, thereby enhancing labor productivity and operational efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team----- HICOCA stands as a beacon of expertise with a formidable team of over 460 dedicated professionals. Our elite squad includes more than 90 pioneering minds in Research & Development and over 60 experts dedicated to unparalleled technical service.

Advanced Technology----- Our state-of-the-art manufacturing base is a hub of innovation, equipped with cutting-edge technology. We boast a German-imported laser cutting processing center, precision vertical processing center, advanced Frank CNC machine tools, and sophisticated OTC robot welding. Our commitment to quality is reflected in our comprehensive ISO9001 international quality system and the GB/T2949-2013 intellectual property management system.With a robust portfolio, we hold over 407 national patents, numerous PCT international patents, and 17 software copyrights, underscoring our leadership in technological innovation.

Diverse Product Range----- Our diverse product array is designed to meet a plethora of needs: from food packaging production lines to hang noodle host baking room production lines, and fried/non-fried instant noodle production lines. We also specialize in the udon noodle production line, steamed bun bun intelligent production line, rice flour intelligent production line, fresh wet/semi-dry noodle intelligent production line, extruded noodle production line, hand row noodle production line, and intelligent dumpling production line.

Global Reputation----- Our business influence is profound, spanning all major provinces and autonomous regions within the country and reaching far beyond, exporting to 38 countries and regions worldwide, cementing our status as a global leader.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.