Complete Automatic Fine Dried Noodle Production Line and Packing Solution

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Complete Automatic Fine Dried Noodle Production Line and Packing Solution

Advanced Technology and Process Breakthrough
Experience unparalleled convenience with our cutting-edge innovation: a seamless, one-person operation for effortless start-up. With a simple one-key setting, fine-tune the pressing ratio for perfect results. Our system intelligently synchronizes noodle mixing and pressing, while automatically collecting and transmitting crucial data. Relish in the memory and storage of optimal production modes. Benefit from remote diagnostics and sophisticated fault analysis. Enjoy the peace of mind provided by smart maintenance and repair solutions, engineered to keep your operations running smoothly.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. Ingeniously designed mixing paddle features a special angle designthat propels the flour in diverse directions, both forward and backward, enhancing the uniformity and thoroughness of the mixing process.

2. Achieves a harmonious blend of flour and water, allowing the dough to absorb more than 33.5% water, resulting in a dough that boasts exceptional toughness, stickiness, extensibility, and plasticity.

3. Features a special gear reducer transmission boxincorporating a perfect lubrication and sealing system, greatly enhancing the transmission device's operation, minimizing noise, boosting efficiency, and extending the equipment's lifespan.

4. Comes equipped with a timing alarm device, which automatically signals upon reaching the specified mixing duration, complemented by an emergency stop button, proximity switch, and other safety mechanisms for added security.

Vertical Five-Axis Dough Mixing Machine


1. The dough undergoes five-axis mixing to achieve superior crushing effect, ensuring an even moisture distribution throughout the dough.

2. The dough barrel features a window type structure, capable of accommodating approximately 200Kg of material.

3. Precision-engineered design, with minimal gap between the mixing blade and dough barrel ensuring no material wastage. The three sets of mixing blades are strategically varied in height, featuring smooth surfaces that resist sticking.

4. Each axis is independently powered by a motor, facilitating easy installation and maintenance.

Maturing Conveyor

1. Innovatively integrates the concept of static fermentation into a mechanized format, ensuring first-in, first-out material handling via its conveyor belt feeding system.

2. Employs a fully sealed design to prevent moisture loss, ensuring optimal hydration and temperature retention.

3. Incorporates a spiral beating rodsynchronized with the conveyor belt's pace, ensuring uniform pressing throughout the process.

Compound Pressing

1. The feeding mechanism utilizes a choice between a direct insert plate type or curved insert plate type, providing versatility in operation.
2. The calendering rolls are crafted from high chromium alloy steel, offering exceptional corrosion resistance and durability for an extended service life. Safety device ensures protective operation, is easy to clean, allows for effortless observation, and simplifies maintenance.
3. The pressure roller is actuated by high-precision gears, with components predominantly formed from alloy steel for superior strength, hardness, and longevity.
4. The pressure roller utilizes a high chrome alloy cast rollerThis groundbreaking system delivers an exceptional surface finish and unmatched precision in face sheet thickness. The innovative use of servo control ensures the automatic adjustment of the gap between each pair of pressure rollers, delivering unparalleled efficiency and accuracy.
5. Embrace the advanced recipe management, where the simple entry of noodle variety specifications empowers the system to automatically adjust parameters, offering a seamless and hassle-free experience.

Revolutionary Continuous Calendering Machine Set

1. Pioneering Automatic Film Splicing System: As the industry's first of its kind, invented and patented by Haikejia, this remarkable system enables the pick-up belt machine to automatically lift and lower, guiding the dough sheet effortlessly into the press roller, ensuring smooth operation every time.

2. The scraper, crafted frompremium pure copper, operates with cylinder-powered control. In a stopped state, the scraper remains loose for easy cleaning. Upon activation, the system programmatically commands the cylinder to engage the scraper, ensuring optimal performance.

3. All rollers are powered by state-of-the-art independent motors with frequency conversion, complemented by a dual servo motor adjustment strategy for roller spacing, facilitating intuitive one-key control.

4. Sophisticated PLC programming automatically fine-tunes the face belt tension through precision proportional power-on eye detection, maintaining uniform running speeds across all rollers for consistent output.

5. Cutting-edge real-time detection of bearing temperature integrates automatic oil filling, effectively preventing bearing failure due to oil deficiency and significantly reducing manual labor.

Innovative Automatic Rod Loading Machine

Integrates a sophisticated independent rod feeding and advanced storage system,providing high-speed, precise rod feeding that seamlessly delivers noodles to the upper shelf system. Controlled by PLC, this system allows for on-the-fly adjustments of noodle length and side alignment, incorporates automatic rod return, and eliminates manual rod collection, thereby drastically enhancing work efficiency and reducing labor demands.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA boasts a formidable team with over 460 dedicated employees, including a dynamic R&D team of 90 innovative minds and a robust technical service team of more than 60 highly skilled professionals.

Advanced Technology-----Our state-of-the-art manufacturing base is outfitted with cutting-edge equipment, featuring German-imported laser cutting centers, sophisticated vertical processing units, advanced Frank CNC machine tools, and precision-driven OTC robot welding systems. We uphold the highest standards with our comprehensive ISO9001 international quality framework and the GB/T2949-2013 intellectual property management system.Pioneering Innovation: With a remarkable portfolio of over 407 national patents, numerous PCT international patents, and 17 software copyrights, we lead the industry in technological advancement.

Diverse Product Range-----Our extensive product lineup spans an array of specialized solutions: from food packaging production lines to sophisticated hang noodle baking systems, versatile fried/non-fried instant noodle production lines, authentic udon noodle production solutions, intelligent steamed bun production lines, innovative rice flour production systems, as well as fresh wet noodle/semi-dry noodle, extruded noodle, hand row noodle, and smart dumpling production lines.

Global Reputation-----Our business extends across major provinces and autonomous regions within the country and proudly exports to 38 countries and regions worldwide, cementing our global footprint.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.