Premium Fine Dried Stick Noodle Production Line for Global Markets

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Premium Fine Dried Stick Noodle Production Line for Global Markets

Harnessing cutting-edge advancements in technology, we have achieved a remarkable process breakthrough.
Experience the epitome of efficiency with our innovative design: a single person can effortlessly initiate the system with one hand. Seamlessly adjust the pressing ratio with a simple one-key setting, while our intelligent system perfectly harmonizes noodle mixing and pressing. Enjoy the luxury of automatic data collection and transmission, complete with production mode memory and storage for ultimate convenience. Our advanced remote diagnostic capabilities ensure swift fault analysis, while intelligent maintenance and repair services keep the production line running smoothly.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. Our innovative mixing paddle features a specially engineered angle designthat propels the flour in multifaceted directions, both forward and backward, significantly enhancing the uniformity of the mix.

2. With precision, the flour and water blend seamlessly, allowing the dough to reach an impressive 33.5% water content, endowing it with remarkable toughness, stickiness, extensibility, and plasticity.

3. Featuring a specialized gear reducer transmission box, complete with an optimized lubrication and sealing system, it markedly enhances the transmission device's performance, reduces operational noise, boosts transmission efficiency, and extends the equipment's lifespan.

4. This machine is equipped with a timing alarm device, automatically signalling upon reaching the specified mixing duration. It also includes an emergency stop button, proximity switch, and additional safety apparatus.

Vertical Five-Axis Dough Mixing Machine


1. As the dough engages with the five-axis mixer, it achieves an exceptional crushing effect, ensuring a perfectly even distribution of moisture throughout the entire dough.

2. The dough barrel's innovative window-type structure, accommodates approximately 200Kg of material, maximizing efficiency.

3. With a high-precision design, the minimal gap between the mixing blade and dough barrel prevents material retention. The uniquely tiered mixing blades, each at different heights, feature a smooth surface that resists material adhesion.

4. Each shaft is powered by an independent motor, ensuring straightforward installation and effortless maintenance.

Maturing Conveyor

1. The pioneering concept of static dough fermentation integrates with mechanization, enabling the conveyor belt to facilitate a first-in-first-out material process.

2. Featuring a comprehensive sealed design , the system effectively prevents moisture loss, maintaining optimal hydration and temperature control.

3. Implementing a spiral beating rod, the synchronization of beating speed with the conveyor belt ensures uniformly pressed dough.

Compound Pressing

1. The advanced feeding device utilizes a direct insert plate type or curved insert plate type, offering versatility.
2. The calendering rolls are crafted from high-hardness, high-chromium alloy steel, providing superior corrosion resistance and ensuring a prolonged service life. Safety Device guarantees user safety, coupled with ease of cleaning, observation, and maintenance.
3. Operating with high-precision gears, the pressure roller, predominantly made of alloy steel, exhibits exceptional strength and durability.
4. The pressure roller employs high-chrome alloy cast roller, delivering an immaculate surface finish and precise face sheet thickness. The clearance between each pair of pressure rollers is precisely controlled with servo adjustment.
5. Adopt Recipe Management: A streamlined process for overseeing and managing your noodle recipes, ensuring quality and consistency with ease.Simply enter the noodle variety specifications and watch as the system effortlessly adapts and adjusts settings automatically, ensuring precision and efficiency.

Continuous Calendering Machine Set: Elevate your production with this advanced machine that ensures seamless integration and smooth operation.

1. Automatic Film Splicing System: This pioneering innovation, the first of its kind in the industry, is invented and patented by Haikejia. The pick-up belt machine autonomously adjusts by lifting and lowering, allowing the dough sheet to seamlessly transition into the press roller.

2. The scraper is crafted frompure copper, and its operation is controlled by a cylinder mechanism. When the machine halts, the scraper loosens for easy cleaning. Upon starting, the program effortlessly manages the cylinder to press the scraper, optimizing efficiency.

3. All rollers are powered by independent motors with frequency conversion, utilizing a double servo motor adjustment system. This allows for precise roller spacing control with a single command, optimizing your production line's fluidity.

4. PLC Programming: This intelligent system automatically fine-tunes the face belt tension via proportional power-on eye detection, ensuring synchronized speed across all rollers for consistent product quality.

5. Real-Time Detection: Monitoring bearing temperature and auto oiling prevents failures due to oil deficiencies, reducing manual labor and enhancing machine longevity.

Automatic Rod Loading Machine

Employing an independent rod feeding and storage system,this high-speed system quantitatively feeds rods to seamlessly load noodles onto the upper shelf. Controlled by PLC, it allows for random noodle length adjustments and maintains parallel alignment on both sides. It also features automatic rod return, eliminating manual retrieval, reducing labor, and boosting productivity.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful team-----At the heart of Qingdao HICOCA Food Machinery Co., Ltd is a dynamic team of over 460 dedicated employees. Among them, more than 90 are brilliant minds in Research & Development, and over 60 are experts offering unparalleled technical services.

Advanced Technology-----Our state-of-the-art manufacturing base boasts cutting-edge processing and manufacturing equipment from around the globe, including a German-imported laser cutting processing center, vertical processing center, Frank CNC machine tools, and OTC robot welding systems. We uphold an impeccable standard with a comprehensive ISO9001 international quality system and the GB/T2949-2013 intellectual property management system.We pride ourselves on having secured over 407 national patents, several prestigious PCT international patents, and 17 exclusive software copyrights.

Various products-----Our diverse array of products includes sophisticated food packaging production lines, innovative hang noodle host baking room production lines, versatile fried/non-fried instant noodle production lines, authentic udon noodle production lines, cutting-edge steamed bun intelligent production lines, advanced rice flour intelligent production lines, fresh wet/semi-dry noodle intelligent production lines, precise extruded noodle production lines, hand-crafted row noodle production lines, and state-of-the-art intelligent dumpling production lines.

Global reputation-----Our impressive business presence spans the major provinces and autonomous regions of the country and extends to 38 countries and regions worldwide, showcasing our esteemed global reputation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.