Premium Ramen Fine Dried Noodle Manufacturing Equipment Line

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Premium Ramen Fine Dried Noodle Manufacturing Equipment Line

Advanced Technology and Process Breakthrough
With an elegant fusion of innovation and simplicity, this Ramen Fine Dried Noodle Production Line is designed for ultimate efficiency and ease. Imagine starting your production with just a single hand - that's right, a one-person one-hand assisted start-up. Effortlessly set the pressing ratio with a single key, ensuring perfect results every time. Enjoy the seamless experience of intelligent matching between noodle mixing and pressing, taking the guesswork out of noodle production. Benefit from the automatic collection and transmission of critical information and data, ensuring you are always informed and in control. Our advanced system includes memory and storage of production modes, enabling quick recalls for consistent quality. Plus, with remote diagnosis and analysis of any faults, along with intelligent maintenance and repair functionalities, you can rest assured that your production line operates smoothly and efficiently.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. Ingeniously designed with a mixing paddle that boasts a special angleto propel the flour dynamically in various directions, both forward and backward, amplifying the uniformity of the mix.

2. Achieves an even blend of flour and water, enabling the dough to embrace over 33.5% water content, imbuing it with remarkable toughness, stickiness, extensibility, and plasticity.

3. Features an innovative special gear reducer transmission box, perfectly outfitted with a lubrication and sealing device that significantly ameliorates the transmission device's working conditions, reduces noise, boosts transmission efficiency, and extends the apparatus's durability.

4. Comes equipped with a timing alarm system, which automatically signals upon reaching the designated mixing time. It is also fortified with an emergency stop button, proximity switch, and other safety features.

Vertical Five-Axis Dough Mixing Machine


1. The dough is expertly introduced into the five-axis mixer, ensuring an outstanding crushing effect for a more uniform moisture distribution within.

2. The dough chamber showcases a window-type structure, capable of accommodating approximately 200Kg of material.

3. Boasts a high-precision design, with minimal gaps between the mixing blade and dough chamber, eliminating material storage. The three distinct mixing blades vary in height and have smooth surfaces to prevent material adherence.

4. Each shaft is independently powered by a motor, simplifying installation and maintenance.

Maturing Conveyor

1. Introducing the innovative concept of static dough fermentation within mechanization, the conveyor belt feeding system ensures first-in-first-out material processing.

2. Incorporates a fully sealed design to preclude moisture loss, thereby achieving optimum moisturizing and heat retention.

3. Employs a spiral beating rod, perfectly synchronized with the conveyor belt speed, ensuring uniform pressing.

Compound Pressing

1. The feeding mechanism utilizes a direct insert plate type or curved insert plate type.
2. The calendering rolls are crafted from high-hardness, high-chromium alloy steel, offering superior corrosion resistance and prolonged longevity. The integrated safety device ensures operational safety, simplifies cleaning, enhances observability, and eases maintenance.
3. The pressure roller is activated by high-precision gears, predominantly made from alloy steel, renowned for its exceptional strength, hardness, and durability.
4. The pressure roller is crafted from a high-chrome alloy castroller, featuring a high surface finish and precise face sheet thickness. The gap between each set of pressure rollers is intuitively adjusted via servo control.
5. Embrace the ease of advanced technology with our product. Experience seamless recipe management like never before.Simply input the desired noodle variety specifications, and witness the seamless automatic adjustments taking place.

Discover the excellence of our Continuous Calendering Machine Set.

1. Introducing the state-of-the-art Automatic Film Splicing System: Revolutionary and industry-leading, this system is the first of its kind, invented and patented by Haikejia. The innovative pick-up belt machine effortlessly lifts and lowers to guide the dough sheet automatically into the press roller.

2. Our cutting-edge scraper is crafted frompremium pure copper. The scraper, ingeniously controlled via cylinder pushing, stays loose when halted for easy cleaning. Upon activation, the program smartly commands the cylinder to engage the scraper.

3. Each roller is empowered by independent motors featuring frequency conversion, aided by a sophisticated double servo motor adjustment method: effortlessly adjust roller spacing for one-key control.

4. Our highly intuitive PLC programming automatically fine-tunes the face belt tension, using proportional power-on eye detection, guaranteeing flawless speed consistency across all rollers.

5. Stay ahead with real-time detection of bearing temperatures and enjoy the convenience of automatic oil filling, eliminating bearing failures due to oil shortages while minimizing labor.

Automatic Rod Loading Machine:

Witness the efficiency of an independent rod feeding and streamlined storage system.Experience high-speed quantitative rod feeding as it seamlessly collects noodles into the upper shelf system. With PLC control, effortlessly adjust noodle length and ensure neatness on both sides, while the automatic rod return feature eliminates manual collection, significantly reducing labor and boosting work efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA proudly boasts a dynamic team of over 460 dedicated employees. Among them, more than 90 are innovative minds in Research and Development, while over 60 are highly skilled experts in technical service, ensuring our relentless pursuit of excellence.

Advanced Technology-----Our state-of-the-art manufacturing base is a testament to cutting-edge technology, housing world-class equipment such as German-imported laser cutting processing centers, vertical processing centers, Frank CNC machine tools, and OTC robotic welding systems. We are proud to uphold a comprehensive ISO9001 international quality system and the GB/T2949-2013 intellectual property management system.Our innovation manifests in over 407 national patents, several prestigious PCT international patents, and 17 dedicated software copyrights, setting us apart as pioneers in the industry.

Diverse Product Range-----Our extensive product portfolio includes: cutting-edge food packaging production lines, advanced hang noodle host baking room production lines, state-of-the-art fried/non-fried instant noodle production lines, authentic udon noodle production lines, intelligent steamed bun and bun production lines, innovative rice flour production lines, fresh wet and semi-dry noodle production lines, sophisticated extruded noodle production lines, artisanal hand-rolled noodle production lines, and smart dumpling production lines.

Global Reputation-----Our business reaches across all major provinces and autonomous regions within the country, with our products proudly exported to 38 countries and regions worldwide, securing a global presence and reputation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.