High-Capacity 10 Tons Per 8 Hours Dried Stick Noodle Production Line

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: One Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

High-Capacity 10 Tons Per 8 Hours Dried Stick Noodle Production Line

Advanced technology and process breakthrough
With a remarkable fusion of innovation and functionality, our production line offers a seamless and efficient experience. Just one person can orchestrate operations with ease, thanks to the one-hand assisted start-up. Fine-tune your production with the precision of a one-key pressing ratio setting. Benefit from the intelligent synchronization of noodle mixing and pressing, ensuring perfect texture and quality consistently. Enjoy the convenience of automatic data collection and transmission, along with the memory and storage of production modes for future use. Opt for proactive operations with remote diagnosis and analysis of faults, ensuring any disruptions are swiftly resolved. Additionally, our intelligent maintenance and repair capabilities keep your production running smoothly, maximizing uptime and efficiency.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. The mixing paddle is ingeniously crafted with a uniquely angled designto propel the flour in multidirectional movements, both forward and backward, greatly enhancing the thoroughness of the mix.

2. The perfect blend of flour and water results in a homogenous dough that effortlessly incorporates up to 33.5% water content, ensuring the ideal combination of toughness, elasticity, stretchability, and pliability.

3. Featuring a state-of-the-art special gear reducer transmission box, equipped with superior lubrication and sealing systems, this mechanism significantly enhances transmission conditions, reduces operational noise, boosts efficiency, and extends lifespan.

4. Comes with an integrated timing alarm system, automatically signaling once the designated mixing duration is reached, complemented by an emergency stop button, proximity switch, and other advanced safety features.

Vertical Five-Axis Dough Mixing Machine


1. The innovative five-axis mixing technology pulverizes dough with exceptional proficiency, leading to a more uniform moisture distribution throughout.

2. The dough barrel boasts a sophisticated window-type design, capable of accommodating approximately 200Kg of ingredients.

3. Precision-engineered with meticulous attention to detail, the minimal gap between mixing blades and barrel prevents material retention. The three blades are variably positioned, offering a sleek finish that resists adhesion.

4. Each axis is independently powered by a dedicated motor, ensuring ease of installation and maintenance.

Maturing Conveyor

1. Pioneering the integration of static dough fermentation within mechanized systems, the conveyor belt ensures a first-in, first-out material flow.

2. Incorporating a completely sealed construction to effectively retain moisture and maintain optimal warmth.

3. Employing a synchronized spiral beating rod, it harmonizes with the conveyor's speed for consistent pressure application.

Compound Pressing

1. The feed mechanism offers flexibility with a choice between a straight insert plate type or a curved insert plate type.
2. Precision calendering rolls, constructed from high-durability high-chromium alloy steel, provide superior corrosion resistance and longevity. Safety features are meticulously designed to ensure reliable operation, with ease of cleaning, observation, and maintenance.
3. The pressure roller is innovatively driven by high-precision gears, crafted primarily from robust alloy steel for exceptional strength and durability.
4. The pressure roller utilizes a high-chrome alloy cast roller, offering superb surface polish and face sheet thickness accuracy. The servo control system automatically adjusts the gap between each pair of rollers.
5. Embrace the future with intelligent recipe management systems, where inputting noodle variety specifications triggers seamless automatic adjustments, ensuring optimal performance every time.

Introducing the Continuous Calendering Machine Set

1. Revolutionary Automatic Film Splicing System: This pioneering set is an industry first, crafted and patented by Haikejia. The innovative pick-up belt machine effortlessly lifts and lowers, guiding the dough sheet into the press roller with precision.

2. The scraper, an essential component, is meticulously crafted frompremium pure copper, and is operated by a sophisticated cylinder pushing mechanism. During downtime, the scraper loosens for easy cleaning, while activation triggers the program to automatically engage the cylinder, ensuring optimal performance.

3. Experience unparalleled control with our rollers, each powered by an independent motor featuring state-of-the-art frequency conversion and an advanced double servo motor adjustment. This technology enables precise one-key control of roller spacing for seamless operation.

4. Sophisticated PLC programming ensures automatic adjustment of face belt tension, using proportional power-on eye detection to maintain consistent roller speed across the board.

5. Stay ahead with real-time detection of bearing temperature and automatic oil filling, effectively preventing bearing failures due to oil shortages and significantly reducing manual labor.

Automatic Rod Loading Machine

Utilizes an independent rod feeding and innovative storage system, where high-speed, precise rod feeding seamlessly integrates noodles into the upper shelf system. This PLC-controlled operation allows for random length adjustment and perfect alignment. With automatic rod return, the need for manual rod collection is eliminated, boosting efficiency and reducing labor demands.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA is proud to have a dynamic team of over 460 dedicated employees. Our powerhouse includes more than 90 brilliant minds in research and development alongside over 60 skilled technical service professionals, driving innovation and excellence.

Advanced Technology-----Our state-of-the-art manufacturing base boasts world-class processing and manufacturing equipment. This includes cutting-edge technology such as German precision laser cutting processing centers, advanced vertical processing centers, Frank CNC machine tools, and efficient OTC robot welding systems. We are committed to quality and intellectual property management, having established a robust ISO9001 international quality system and a GB/T2949-2013 intellectual property management framework.We proudly hold over 407 national patents, a selection of prestigious PCT international patents, and an impressive collection of 17 software copyrights, showcasing our leadership in innovation and technology.

Diverse Product Range-----Our expansive product offerings span across numerous food production lines, including the versatile food packaging production line, sophisticated hang noodle host baking room production line, comprehensive fried/non-fried instant noodle production line, classic udon noodle production line, modern steamed bun intelligent production line, advanced rice flour intelligent production line, adaptable fresh wet noodle/semi-dry noodle intelligent production line, innovative extruded noodle production line, traditional hand row noodle production line, and the cutting-edge intelligent dumpling production line.

Global Reputation-----Our business has a substantial presence across the major provinces and autonomous regions of the country, and we have expanded our reach to 38 countries and regions worldwide, strengthening our global footprint.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.