High-Efficiency Fine Dried Stick Noodle Production Line Equipment

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

High-Efficiency Fine Dried Stick Noodle Production Line Equipment

Advanced technology and process breakthrough
Revolutionize your noodle production experience with our Fine Dried Stick Noodle Production and Packing Line, a masterpiece of technological innovation. This cutting-edge system is ingeniously designed for ultimate ease and efficiency, with a one-person, single-hand start-up feature that simplifies operations. Effortlessly set the pressing ratio with just one key, allowing for precision and consistency. The intelligent system flawlessly synchronizes noodle mixing and pressing while automatically collecting and transmitting crucial data. Enjoy the convenience of memory and storage for your preferred production modes, ensuring seamless operations every time. Experience peace of mind with remote diagnosis and fault analysis, alongside intelligent maintenance and repair solutions that elevate operational efficiency to new heights.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. The mixing paddle is ingeniously crafted with a special angle designto propel the flour in diverse directions, both forward and backward, amplifying the uniformity of the mix.

2. The flour and water blend seamlessly, enabling the dough to contain over 33.5% water, imparting it with remarkable toughness, stickiness, extensibility, and plasticity.

3. Featuring a special gear reducer transmission box, with an impeccable lubrication and sealing device, this innovation significantly enhances the working conditions, lowers noise levels, boosts transmission efficiency, and extends the device's lifespan.

4. Fitted with a timing alarm device, which automatically signals upon reaching the specified mixing time, complemented by an emergency stop button, proximity switch, and various safety devices for secure operations.

Vertical Five-Axis Dough Mixing Machine


1. The dough undergoes five-axis mixing with an exceptional crushing effect, ensuring an even moisture distribution throughout.

2. The dough barrel is designed with a window type structure, capable of accommodating approximately 200Kg of material effortlessly.

3. High precision designwith minimal gaps between the mixing blade and dough barrel, preventing material retention. The three mixing blades vary in height and feature smooth surfaces, reducing material adhesion.

4. Each shaft is independently powered by a motor, facilitating easy installation and maintenance.

Maturing Conveyor

1. Innovatively integrates the concept of static fermentation into mechanization, with the conveyor belt ensuring a first-in-first-out material flow.

2. It employs a fully sealed design to maintain optimal moisture and heat conditions, preventing dissipation.

3. Utilizing a spiral beating rod, the beating speed harmonizes with the conveyor belt, ensuring uniform pressing.

Compound Pressing

1. The feeding device incorporates a direct insert plate type or curved insert plate type configuration.
2. Calendering rolls are forged from high hardness and high chromium alloy steel, offering superior corrosion resistance for extended durability. Safety device ensures a secure, easy-to-clean, and straightforward maintenance operation.
3. The pressure roller is powered by high-precision gears, predominantly crafted from alloy steel, providing exceptional strength and durability.
4. The pressure roller features a high chrome alloy cast roller, with a superior surface finish and exceptional precision in face sheet thickness. Experience the cutting-edge technology where the gap between each pair of pressure rollers is ingeniously adjusted automatically by sophisticated servo control, ensuring unparalleled consistency.
5. Utilizing innovative recipe management techniques, simply input the noodle variety specification and watch as it seamlessly achieves automatic adjustment, optimizing the process with ease.

Revolutionary continuous calendering machine set

1. Pioneering Automatic Film Splicing System: an industry-first, meticulously invented and patented by Haikejia. The ingenious pick-up belt machine effortlessly lifts and lowers to ensure the dough sheet smoothly enters the press roller, delivering precision and efficiency.

2. The scraper is crafted frompremium pure copper, and controlled with precision by a cylinder push system. When the machine halts, the scraper gently loosens for easy cleaning. Upon activation, the program deftly commands the cylinder to engage the scraper, maintaining optimal performance.

3. Every roller is powered by an independent motor with advanced frequency conversion and a dual servo motor adjustment method, allowing you to adjust roller spacing with a simple one-key control to ensure perfect synchronization.

4. State-of-the-art PLC programming automatically fine-tunes the face belt tension through proportional power-on eye detection, guaranteeing that the running speed of each roller remains consistently aligned.

5. Cutting-edge real-time detection of bearing temperature and automatic oil filling, effectively preventing bearing failures due to oil deficiency, thereby minimizing labor and enhancing operational reliability.

Advanced Automatic Rod Loading Machine

Incorporates a self-contained rod feeding and storage system.This high-speed, quantitative rod feeding system flawlessly transfers noodles into the upper shelf system. With PLC-controlled operation, it allows for random adjustment of noodle length and impeccable alignment on both sides. Enjoy the convenience of automatic rod return, eliminating the need for manual collection, reducing labor, and significantly boosting work efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA stands proud with a dynamic team of over 460 dedicated employees. Our innovative spirit is driven by more than 90 skilled professionals in our R&D department, while our technical service is strengthened by over 60 experts, ensuring unparalleled support and progression.

Advanced Technology-----Our state-of-the-art manufacturing base is a powerhouse of innovation, equipped with the latest world-class machinery including a German-imported laser cutting processing center, vertical processing center, Frank CNC machine tools, and OTC robotic welding. HICOCA boasts a comprehensive ISO9001 international quality system and a robust GB/T2949-2013 intellectual property management framework, a testament to our commitment to excellence.Our commitment to innovation is exemplified by our impressive portfolio of over 407 national patents, numerous PCT international patents, and 17 distinguished software copyrights.

Diverse Product Range-----Our extensive product line is a testament to our versatility and innovation, featuring: food packaging production lines, hang noodle host baking room production lines, fried/non-fried instant noodle production lines, udon noodle production lines, intelligent steamed bun production lines, intelligent rice flour production lines, fresh wet/semi-dry noodle production lines, extruded noodle production lines, hand-row noodle production lines, and intelligent dumpling production lines.

Global Reputation-----Our outstanding business footprint spans across major provinces and autonomous regions within the country, and our excellence has propelled us to export to 38 countries and regions worldwide, solidifying our global reputation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.