Mitsubishi Instant Noodle Steamer Featuring Stainless Steel 304 Construction

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: One Year
• Model NO.: HKJ-1.5Y
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• PLC: Mitsubishi
• Product: Instant Noodle
• Material: Stainless Steel 304
• Raw Materal: Wheat Flour
• Product Shape: Round and Square
• Energy: Electric / Steam
• Processing Type: Frying
• Voltage: Customer Settings
• Machine Material: Stainless Steel
• Condition: New
• Name: Instant Noodle Macking Machine
• Advantage: Easy Operation, Energy Saving
• Transport Package: Wooden Case
• Specification: 200, 000bags/8H
• Trademark: HICOCA
• Origin: Qingdao
• HS Code: 84381000
• Production Capacity: 5 Set/Month

Product Description

Introducing our Industrial Non-Fried Instant Noodle Making Equipment Production Line—a state-of-the-art solution engineered for efficiency and quality.

Application:
Our versatile production line is expertly designed to cater to the extensive industrial production of both fried and non-fried instant noodles, seamlessly managing every step from the initial flour stage to the final noodle forming process.

With adjustable noodle block size and weight, our production line offers flexibility by featuring dual noodle box setups, enabling the creation of diverse noodle block sizes. This high degree of automation allows for a fully mechanized process that requires only two operators. Designed to accommodate large-scale production demands, this line boasts a remarkable capacity ranging from 60,000 to 400,000 pieces in just 8 hours.
Our fried instant noodle production line is capable of creating a wide array of popular products including Indomie, Nissin Foods, Maggi, MAMA, Wai Wai, Shin Ramyun, and Master Kong. Additionally, we offer customization according to client samples, a key factor in earning the trust and long-term collaboration of clients across more than 50 countries.

Basic Parameter:

1. Actual output capacity: Capable of delivering an impressive production output of 200,000 bags in 8 hours (or 500,000 pieces in 22 hours), ensuring efficiency and scale.

Each piece weighs between 85 to 100 grams or 60 to 75 grams, catering to various market preferences.
2. Shape: perfect square noodle cakes for uniformity and consistency.
3. Noodle cake oil content: expertly maintained at ≤18% for optimal taste and texture.
4. Mixing time: approximately 20 minutes per cycle, ensuring thorough ingredient integration.
5. Aging time: an approximate 20-minute aging process to achieve ideal noodle texture.
6. Steaming time: precisely set at 135 seconds to lock in flavor and quality.
7. Frying time: efficiently executed in 90 seconds to achieve the desired noodle crispness.
8. Cooling time: a careful 120-second process to preserve noodle integrity post-frying.
9. Voltage: designed for 380V 50HZ, ensuring reliable operation.
10. Steam consumption: operating at 3000KG/hour, ensuring consistent production efficiency.
11. Steam pressure: maintained at 0.8Mpa for optimal process control.
12. Total power: A robust 140KW to support high-volume production.
13. Workers operation side: tailored according to final drawings to maximize efficiency.
14. Non-operation side features oil filters, a paper oil filter, heat exchanger, oil tank, and oil circulating pump. Operation side details are specified in the final drawing.
15. Supplier provides pipes from cylinder to noodle machine; Buyer provides steam to cylinder, with the supplier indicating the cylinder location on the drawing.
16. Frying electrical oil temperature adjusting valve: featuring the reliable RTK Brand for precision control.
17. Slitter size: configured at 1.25mm square slitter for precise noodle cutting.

Working Process:
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine

NO	Equipment name	Specifications
1	Brine mixing tank	1) effective volume:1000L,Size: 1000*1000*1200
		2) Configuration: infusion tube, pump, valve, helical gear reducer
		3) Material: pipe fittings, joints, pumps, valves, barrel stainless steel
2	Brine metering device	1) effective volume:100 L, Size:Φ388*1200
		2) Configuration: infusion tube, pump, valve stainless steel
		3) Material: pipe fittings, joints, pumps, valves, barrel stainless steel
3	Double shaft flour mixer	1) Capacity:150kg/batch, Open the doorManual ,flat tooth stainless steel
		2) Length:1250
		3)Material: pot body, teeth, shield stainless steel, transmission parts, base carbon steel
4	Dough Aging conveyor	1)Size:Φ2000mmx410mm
		2)Configuration: reducer
		3) Material: box frame, guard plate stainless steel; bracket, stepladder carbon steel
5	Composite roller machine	1) Specification: Width:240mm Φ168*2,Φ168*1,Φ126*4
		2) Configuration: chrome hand wheel , swing flower
		3) Material: stainless steel for guard; alloy roller, nylon guard; carbon steel for frame transmission parts
6	Multi-layer cooking conveyor	1) Specification: L: 7000mmL 10 doors doors on both sides
		2) power 1.1kw (frequency conversion speed regulation), fans 0.37kwx2 sets,
		3) Material: 304 stainless steel
7	Cutting machine	1) Specifications:Frequency conversion speed regulation, starting shaft 0.25kw, air knife 0.9kwX2, with spray device, 2 times variable row, cutting knife times 42 knives/min, adjustable
8	Fryer machine	1)Specification: Square Noodle,Weight:70g frying time: 80s
		2)  Configuration: 40 spiral plate heat exchanger 1 set, Noodle box and cover 1 set, slag remover 1 set
		3). Material: guard plate, wind hood, moisture exhaust cylinder, noodle box and cover are stainless steel
9	Oil Tank	1)Specifications: 1.5 cubic meters, including brackets and ladders
		2)Material: carbon steel
10	organizing machine	1) Specification: Length:1.5m
		2) Configuration: Nail climbing type, one slag receiving tray
		3) Material: chain push rod, slag receiving tray, frame body are stainless steel; transmission parts carbon steel
11	Air cooler	1) Specification: L:3 meters, hair dryer 0.37kw*10, exhaust fan 2.2kw
		2) Material: frame body, guard plate, mesh belt, stay are stainless steel, transmission parts are carbon steel
12	Check and conveyor	Specifications: main drive 0.37kwX2 sets of mechanical speed regulation
		Material: Panel stainless steel
13	Finished product conveyor	1)Specifications: main drive 0.37kwX2 sets of mechanical speed regulation
		2)Material: Panel stainless steel
14	Electrical control system	1) The main process adopts frequency conversion speed regulation and PLC program control.

Details:

Horizontal Double-Shaft Dough Mixer
Contains::
Cylinder Block
Discharge Door
Metal Stirring Shaft
Angled Blade Stirring Teeth
Transmission Mechanism
Safety Device
Detection Device

The pressing process offers three pivotal functions:
1. Transform loose dough into a perfectly thin dough sheet, achieving the precise thickness required by industry standards.
2. Witness the gluten protein undergo a remarkable metamorphosis from a chaotic state to an organized alignment. Under pressure, it becomes finer and fibrous, aligning uniformly to endow the dough sheet with optimal toughness and strength, ensuring superior product quality.
3. Pressing ensures an even distribution of water throughout the dough, enhancing the overall uniformity and quality of noodles.

Cooking Machine Features:
1. A sophisticated five-layer steamer design extends cooking duration, optimizing gelatinization, conserving space, and enhancing site distribution efficiency.
2. Ingenious three-layer air intake system ensures optimal air-tightness across layers, utilizing low-pressure steam to significantly cut energy consumption. Enjoy efficiency with every 1000Kg of finished product consuming only about 350-400Kg of steam. Additionally, experience enhanced maintenance with cleaning and lubricating nozzles.
3. Independent internal and external trawling power features minimize entry and exit gaps. The plastic steaming net chain reduces weight and boosts the mesh belt's longevity.
4. Effortlessly open the entrance and exit for stress-free cleaning and maintenance.

About Us:

DIRECT Factory
HICOCA stands tall as a national high-tech enterprise recognized by the Ministry of Agriculture as a premier research center for flour product packing machines. As a leading entity in Qingdao's agricultural industry, we're a beacon of strategic innovation, highly recommended for the Sci-Tech innovation board by the Qingdao government.

GB/T2949-2013
With our independent manufacturing base equipped with cutting-edge technology like German laser cutting centers, OTC and FANUC robot systems, HICOCA is a vanguard in large-scale equipment production. We have achieved ISO9001 certification and the GB/T2949-2013 Enterprise Intellectual Property Management System, underscoring our commitment to excellence. sHICOCA's innovative edge is showcased with over 200 patents, including 2 PCT patents, more than 30 invention patents, and 9 software copyrights. Our products, recognized for their international advancement, extend a global sales reach to over 11 countries and regions. Collaborations with partners in the Netherlands, Japan, and South Korea continue to elevate our food packing technology.

400 Employees
With a dedicated team of over 400 employees, including 80+ R&D professionals and 50 technical service experts, HICOCA offers tailored machinery designs, staff training, and comprehensive after-sales service, sending our experts to any global location when needed.

We warmly invite you to get in touch if any of our exceptional products pique your interest.

Our Advantages:
1. We proudly stand as both a manufacturer and an international trade team, ensuring seamless operations from production to global distribution.
2. Our R&D team, a hub of innovation, is ready to craft customized designs that meet your unique needs with precision and flair.
3. Our skilled artisans are committed to constructing machines of unparalleled quality, tailored perfectly for your operations.
4. We offer comprehensive support by dispatching our expert engineers to your location, ensuring flawless assembly and thorough training.
5. We guarantee a harmonious blend of competitive pricing and superior quality in our machinery, delivering exceptional value to you.
6. From conceptual plant layout design to real-time production forecasting, product structural refinement, equipment selection, and meticulous after-sales maintenance, we offer an all-encompassing turnkey engineering process for our clients.


Certificate:

FQA:
1. Q: Are you trading company?
A: As a seasoned manufacturer specializing in the creation of food preparation and packaging machines, we boast 20 years of industry expertise. Our team of over 80 engineers is equipped to design bespoke machines tailored to your specific requests.
2. Q: How many countries have you exported to?
A: Our global reach extends to over 20 countries including Canada, Turkey, Malaysia, Holland, India, and many more.
3. Q: What about aftersales service?
A: With a dedicated team of 30 experienced aftersales service professionals, we provide comprehensive overseas support to assemble your machines and train your staff upon delivery.