Premium Wheat Flour Noodle Production Machine for Healthy Meals

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Premium Wheat Flour Noodle Production Machine for Healthy Meals

Advanced Technology and Process Breakthrough
Revolutionize your noodle production with our state-of-the-art machine, designed for seamless operation and superior efficiency. Start up effortlessly with just one hand and one person, thanks to our intuitive one-key pressing ratio setting. Experience intelligent synchronization of noodle mixing and pressing, and enjoy automated information and data collection. Our system allows memory and storage of various production modes, provides remote fault diagnosis and analysis, and ensures cutting-edge intelligent maintenance and repair. Enhance your production line with precision and innovation!

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine: A Marvel of Innovation

1. The mixing paddle features an ingeniously crafted special angle designthat propels the flour in varying trajectories, both forward and backward, significantly enhancing the uniformity of the mix.

2. Flour and water blend seamlessly, empowering the dough to embrace more than 33.5% hydration, resulting in an extraordinary balance of toughness, stickiness, extensibility, and plasticity.

3. Featuring an innovative customized gear reducer transmission box, equipped with an impeccable lubrication and sealing system that remarkably refines the transmission's operational conditions, curtails noise levels, enhances transmission efficacy, and extends its lifespan.

4. Outfitted with a state-of-the-art timing alarm system, which emits a signal upon reaching the designated mixing duration, additionally supported by an emergency stop button, proximity switch, and other safety mechanisms.

Vertical Five-Axis Dough Mixing Machine: The Pinnacle of Precision


1. As dough enters the five-axis mixing chamber, it undergoes a superb crushing process, facilitating a more even moisture distribution within the dough mass.

2. The dough barrel is crafted with a transparent window-type structure, capable of accommodating approximately 200Kg of material effortlessly.

3. Expertly engineered high precision design, featuring minimal gaps between mixing blades and dough barrel, avoiding material accumulation. The three-tier mixing blades boast a sleek surface, minimizing material adhesion.

4. Each shaft is independently powered by a dedicated motor, ensuring straightforward installation and maintenance.

Cutting-Edge Maturing Conveyor

1. Introducing the revolutionary concept of static fermentation within mechanization, ensuring first-in-first-out material processing via conveyor belt feeding.

2. Designed with a completely sealed architecture that prevents moisture loss, achieving optimal moisture retention and heat preservation.

3. Incorporating a spiral beating rod, harmonized with conveyor belt speed, ensuring uniform pressing.

Sophisticated Compound Pressing Technology

1. The feeding mechanism employs a choice of direct insert plate type or curved insert plate type.
2. Calendering rolls are crafted from high-strength high-chromium alloy steel, offering exceptional corrosion resistance and a prolonged service lifespan. Robust Safety Device guarantees user safety, is easy to clean, observe, and maintain.
3. The pressure roller is driven by precision-engineered high-precision gears, predominantly composed of alloy steel, renowned for its strength, hardness, and durability.
4. The pressure roller utilizes a high chrome alloy cast roller, characterized by an exceptionally high surface polish and precise face sheet thickness. The gaps between each pressure roller are automatically regulated via servo control.
5. Employing a state-of-the-art recipe management systemSimply input the noodle variety specification, and this innovative system will seamlessly realize automatic adjustments, providing an effortless user experience.

Continuous Calendering Machine Set: A highly efficient system that ensures precision and consistency in noodle production.

1. State-of-the-Art Automatic Film Splicing System: Introducing the industry's first set, invented and patented by Haikejia, featuring a groundbreaking pick-up belt machine. This machine can automatically lift and lower, enabling the dough sheet to effortlessly enter the press roller with precision.

2. The scraper is crafted frompremium pure copper, and is expertly controlled by a cylinder, ensuring when the machine halts, the scraper is in a relaxed state for easy cleaning. Upon activation, the program automatically engages the cylinder to apply the scraper, enhancing operational efficiency.

3. All rollers are empowered by independent motors with advanced frequency conversion technology and a sophisticated double servo motor adjustment method, allowing for precise roller spacing adjustments with one-key control, enhancing precision and performance.

4. With cutting-edge PLC programming, the system automatically fine-tunes the face belt tension, using proportional power-on eye detection to ensure consistent running speed across all rollers, optimizing efficiency.

5. Real-Time Detection Innovations: Constant monitoring of bearing temperature with automatic oil filling capabilities, effectively preventing bearing failures due to oil deficiency and significantly reducing labor demands.

High-Efficiency Automatic Rod Loading Machine:

Embracing a fully independent rod feeding and intelligent storage system, this system performs high-speed, precise rod feeding, effortlessly transferring noodles to the upper shelf. With PLC control, it allows for random adjustment of noodle length and neatness on both sides, alongside automatic rod return, eliminating manual collection and streamlining workflow, boosting efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA proudly employs over 460 professionals, including a dynamic team of more than 90 innovative minds in R&D and an adept technical support squad of over 60 experts.

Advanced Technology-----Our state-of-the-art manufacturing base is a powerhouse of innovation, outfitted with world-class processing and manufacturing equipment. This includes the sophisticated German-imported laser cutting processing center, advanced vertical processing centers, precision Frank CNC machine tools, and cutting-edge OTC robot welding systems. All operations adhere to the rigorous standards of the ISO9001 international quality system and the GB/T2949-2013 intellectual property management system, ensuring peak excellence.We boast an impressive portfolio of over 407 national patents, alongside several prestigious PCT international patents and 17 software copyrights, showcasing our commitment to pioneering innovation.

Diverse Products-----Our expansive range of products spans multiple domains: from cutting-edge food packaging production lines, specialized hang noodle host baking room production lines, versatile fried/non-fried instant noodle production lines, authentic udon noodle production lines, to advanced steamed bun intelligent production lines. We also excel in rice flour and fresh wet/semi-dry noodle intelligent production lines, extruded noodle production lines, hand row noodle production lines, and sophisticated intelligent dumpling production lines.

Global Reputation-----Our business footprint proudly spans the major provinces and autonomous regions of our country and extends its reach to an impressive 38 countries and regions worldwide, solidifying our standing as a global industry leader.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.