Instant Noodles Processing Line Automatic Fried Instant Noodle Production

Product Description

Product Description

 

Product Name:Instant Noodles Processing Line Automatic Fried Instant Noodle Production

Application:
The production line is suitable for the industrial production of fried instant noodles or non-fried instant noodles, and meets the whole process from flour to noodle forming.

 The size and gram weight of the noodle block can be adjusted. Each instant noodle production line can be equipped with two sets of noodle boxes, producing two various sizes of noodle blocks help customers increase the variety of noodle blocks. The degree of automation is higher, and the production from flour to finished products can be fully mechanized, with only 2 operators. The capacity can reach from 60000pcs to 400,000 pcs/8h, which fully satisfy the needs of large enterprises.
The fried instant noodle making machine production line can produce many kinds of products, such as Indomie noodles, Nissin Foods, Maggi, MAMA, Wai Wai, Shin Ramyun, Master Kong, etc. Moreover, the instant noodle production line can also be customized according to the samples provided by the customer. This is an important reason why customers in more than 50 countries have been cooperating with our company for a long time.
 

Technical Specification

1. Actual output capacity:  200,000bags/8H(500000 Pieces/22h)  
    Weight: 85 ~ 100g/60 ~ 75g per pcs.
2. Shape:  square noodle cakes.
3. Noodle cake oil content: ≤18%.
4. Mixing time: Appr 20Min/time
5. Aging time: Appr 20Min/time.
6. Steaming time: 135 sec
7. Frying time: 90sec
8. Cooling time: 120sec
9. Voltage: 380V 50HZ
10. steam consumption: 3000KG/hour. 
11.steam pressure : 0.8Mpa
12.Total power:140KW
13.Workers operation side: depending on final drawing.
14.The oil filters , paper oil filter, the heat exchanger, oil tank and oil circulating pump are on the non-operation side. And the operation side pls See the final drawing.
15.Supplier supply the pipes from cylinder to noodle machine; The buyer supply the steam to our cylinder,Supplier will mention the cylinder location in the drawing.
16.Frying electrical oil temperature adjusting valve: RTK Brand. 
17.Slitter size: 1.25mm square slitter .

Working Process:
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine
 

NO	Equipment name	Specifications
1	Brine mixing tank	1) effective volume:1000L,Size: 1000*1000*1200
		2) Configuration: infusion tube, pump, valve, helical gear reducer
		3) Material: pipe fittings, joints, pumps, valves, barrel stainless steel
2	Brine metering device	1) effective volume:100 L, Size: Φ388*1200
		2) Configuration: infusion tube, pump, valve stainless steel
		3) Material: pipe fittings, joints, pumps, valves, barrel stainless steel
3	Double shaft flour mixer	1) Capacity:150kg/ batch, Open the door Manual ,flat tooth stainless steel
		2) Length:1250
		3) Material: pot body, teeth, shield stainless steel, transmission parts, base carbon steel
4	Dough Aging conveyor	1)Size: Φ2000mmx410mm
		2) Configuration: reducer
		3) Material: box frame, guard plate stainless steel; bracket, stepladder carbon steel
5	Composite roller machine	1) Specification: Width:240mm Φ168*2,Φ168*1,Φ126*4
		2) Configuration: chrome hand wheel , swing flower
		3) Material: stainless steel for guard; alloy roller, nylon guard; carbon steel for frame transmission parts
6	Multi-layer cooking conveyor	1) Specification: L: 7000mmL 10 doors doors on both sides
		2) power 1.1kw (frequency conversion speed regulation), fans 0.37kwx2 sets,
		3) Material: 304 stainless steel
7	Cutting machine	1) Specifications: Frequency conversion speed regulation, starting shaft 0.25kw, air knife 0.9kwX2, with spray device, 2 times variable row, cutting knife times 42 knives/min, adjustable
8	Fryer machine	1)Specification: Square Noodle,Weight:70g frying time: 80s
		2)  Configuration: 40 spiral plate heat exchanger 1 set, Noodle box and cover 1 set, slag remover 1 set
		3). Material: guard plate, wind hood, moisture exhaust cylinder, noodle box and cover are stainless steel
9	Oil Tank	1)Specifications: 1.5 cubic meters, including brackets and ladders
		2) Material: carbon steel
10	organizing machine	1) Specification: Length:1.5m
		2) Configuration: Nail climbing type, one slag receiving tray
		3) Material: chain push rod, slag receiving tray, frame body are stainless steel; transmission parts carbon steel
11	Air cooler	1) Specification: L:3 meters, hair dryer 0.37kw*10, exhaust fan 2.2kw
		2) Material: frame body, guard plate, mesh belt, stay are stainless steel, transmission parts are carbon steel
12	Check and conveyor	Specifications: main drive 0.37kwX2 sets of mechanical speed regulation
		Material: Panel stainless steel
13	Finished product conveyor	1)Specifications: main drive 0.37kwX2 sets of mechanical speed regulation
		2)Material: Panel stainless steel
14	Electrical control system	1) The main process adopts frequency conversion speed regulation and PLC program control.

 

Detailed Photos

 

horizontal double-shaft dough mixer
Contains:
Cylinder block
Discharge door
Metal stirring shaft
Angled blade stirring teeth
Transmission mechanism
Safety device
Detection device

Pressing has three functions:
1 Press the loose dough into a thin dough sheet that meets the specified thickness requirements;
2 During the Pressing process, the gluten protein gradually changes from a disordered and disordered state to an ordered state, and the gluten protein becomes thinner under pressure, becomes fibrous, and distributes along the rolling direction. The network body is finally evenly arranged in the dough sheet, so that the dough sheet has a certain toughness and strength to ensure product quality;
3 It is pressing to make the water distribution of the noodles more uniform

Cooking Machine:
1The steamer adopts a five-layer (multi-layer) design, which prolongs the cooking time, improves the gelatinization degree of the product, saves space, and makes the site distribution more reasonable.
2 The air intake is divided into three layers, the front and back of each layer, and the air tightness between the upper, middle and lower layers is good. The use of low-pressure steam source can greatly reduce energy consumption (every 1000Kg of finished product steam consumption is about 350-400Kg, 80% above). Install the cleaning and lubricating nozzles.
3 The internal and external trawling power is independent, the gap between the entrance and the exit of the trawl is small, and the steaming net chain is made of plastic, which reduces the weight of the mesh belt and improves the service life.
4 The entrance and exit can be opened for easy cleaning and maintenance.

About Us

DIRECT factory
We're a DIRECT factory specialized in designing and manufacturing full sets of intelligent food production and packaging assembly lines for dried and fresh noodle, spaghetti, rice noodle, pasta, snack food and steamed bread.

GB/T2949-2013
With over 50000 square meters manufacturing base, our factory is equipped with the world's advanced processing and manufacturing equipments such as laser cutting machining center imported from Germany, vertical machining center, OTC welding robot and FANUC robot. We have established a complete ISO 9001 international quality system, GB/T2949-2013 intellectual property management system and applied for more than 370 patents, 2 PCT international patents.

400 Employees
HICOCA has over 400 employees, including over 80 R&D personnel and 50 technical service personnel. We can design machines according to your requirements, help to train your staff and even send our engineers & technical staff to your country for after-sales service.

Company Vension
HICOCA adheres to the development philosophy of "all customer are the center and strives for the people",and continues to innovate to provide users with advance technology and products to promote the industry to achieve the development goals of China Manufacturing 2025.With the mission of manufacturing international quality intelligent equipment and leading the healthy and orderly healthy and orderly development of China's food industry,we are determined to become the world's leading intelligent equipment technology enterprise.

Pls feel free to contact us if you're interested in any of our products.

Our Advantages

We provide customers with the whole process of turnkey engineering from plant layout design, production prediction, product structure adjustment, equipment selection and after-sales maintenance.

1.We are manufacturer and also have our own foreign trade team.
2.We have professional R&D staff who can make different design for your special request
3.Our professional workers will make the perfect machine for you
4.We can send our engineer to your country for assembling and traning.
5.We can provide competitive price and high quality machine to you.

Packaging&shipping

Certifications

 

Our Customer

FAQ

1. Q: How many countries have you exported to?
A: we have exported to more than 20 countries, such as Canada, Turkey, Malaysia, Holland, India, etc.
2. Q: What is your delivery time?
A: 30-50days. For special request, we can deliver the machine within 20 days.
3. Q: What about aftersales service?
A: we have 30 aftersales service staff, who have experiene to provide service overseas to assemble the machines and train the customers' workers when machines arrive.
4. Q: How does your factory control quality?
A: Quality is the most important for us, we has been accreditation by several certification authorities domestically and internationally, including China Compulsory Certification (CCC), European Union quality approval (CE/RoHs etc) and USA quality approval (ETL/UL).