Reliable Fine Dried Noodles Production System for Export

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Reliable Fine Dried Noodles Production System for Export

Advanced Technology and Process Breakthrough
Experience the future of noodle production with our Automatic Fine Dried Long Stick Noodle Production Line. Designed to revolutionize your pasta-making process, this state-of-the-art machine requires just one person for a seamless one-hand assisted start-up. Simply set the pressing ratio with a single key and let this intelligent system handle the rest. It expertly matches noodle mixing and pressing, ensuring consistent quality. Benefit from its remarkable ability to automatically collect and transmit critical information and data, enhancing operational efficiency. The system also boasts memory and storage for various production modes, along with remote diagnosis and analysis for any faults, providing you with peace of mind. Enjoy intelligent maintenance and repair, ensuring your production line remains in optimal condition at all times.

 

Detailed Photos

Horizontal Double-Shaft Dough Mixing Machine

1. The mixing paddle features a specially crafted angled designthat propels the flour to move in diverse directions both forward and backward, enhancing the uniformity of the mixing process.

2. Achieves even mixing of flour and water, enabling the dough to hold more than 33.5% water, imbued with the perfect blend of toughness, stickiness, extensibility, and plasticity.

3. Incorporates an advanced gear reducer transmission box, complete with a precision lubrication and sealing system, significantly optimizing the transmission device's working conditions, minimizing noise levels, boosting transmission efficiency, and extending its service life.

4. Comes with an integrated timing alarm system, which emits a signal upon reaching the designated mixing duration. Also equipped with an emergency stop button, proximity switch, and other vital safety components.

Vertical Five-Axis Dough Mixing Machine


1. Facilitates five-axis mixing, delivering an exceptional crushing effect to ensure a uniform moisture distribution within the dough.

2. The dough barrel is designed with a window-type structure, capable of accommodating approximately 200Kg of material.

3. Precision-engineered design, minimizing the gap between the mixing blade and the dough barrel, thereby preventing material accumulation. The three sets of mixing blades vary in height, feature a smooth surface, and resist material adherence.

4. Each shaft is powered by a standalone motor, facilitating easy installation and maintenance.

Maturing Conveyor

1. Introduces the principle of static dough fermentation into an automated process, ensuring materials are fed in a first-in-first-out manner through the conveyor belt.

2. Utilizes a comprehensive sealed design to prevent moisture loss, thereby maintaining optimal hydration and heat levels.

3. Employs a spiral beating rod, with a synchronized beating speed to the conveyor belt, guaranteeing uniform pressing.

Compound Pressing

1. The feeding device features a direct insert plate type or curved insert plate type.
2. Calendering rolls are crafted from highly durable and high-chromium alloy steel, offering enhanced corrosion resistance and ensuring an extended lifespan. Safety mechanisms ensure safe operation, and offer easy cleaning, observation, and maintenance.
3. The pressure roller is actuated by precision-engineered gears, primarily composed of alloy steel, boasting remarkable strength and hardness for long-lasting performance.
4. The pressure roller utilizes a high-chrome alloy cast roller, characterized by a superior surface finish and precision in face sheet thickness. The gap between each pair of pressure rollers is automatically fine-tuned via servo control.
5. Adopt Sophisticated Recipe ManagementEffortlessly input the noodle variety specification, and watch as our technology seamlessly adjusts to your exact needs, ensuring precision and ease of use.

State-of-the-Art Continuous Calendering Machine Set

1. Revolutionary Automatic Film Splicing System: Pioneering in the industry, this first-of-its-kind set, invented and patented by Haikejia, boasts a pick-up belt machine with an auto-lift feature that expertly guides the dough sheet into the press roller.

2. The scraper is crafted frompremium pure copper, and operates with a cylinder-driven mechanism. In idle mode, the scraper loosens for easy cleaning. Upon activation, the program precisely manages the cylinder to press the scraper into action.

3. Each roller is powered by a dedicated motor with cutting-edge frequency conversion paired with a double servo motor adjustment system, allowing for effortless one-key control of roller spacing.

4. Advanced PLC Programming intelligently modulates face belt tension via proportional power-on eye detection, ensuring synchrony in the running speed of each roller for optimal performance.

5. Precise Real-time Detection of bearing temperature, with automatic oil replenishment to preempt bearing failures due to oil scarcity, thus decreasing manpower requirements.

High-Efficiency Automatic Rod Loading Machine

Incorporates a specialized independent rod feeding and innovative storage system, enabling high-speed, precise rod feeding that seamlessly integrates noodles into the upper shelf system. With PLC control operations, enjoy customizable noodle length and impeccable side alignment, along with automatic rod retrieval, eliminating manual labor and significantly boosting work efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA boasts a formidable workforce of over 460 dedicated employees, with an impressive cadre of more than 90 innovative individuals in our Research & Development team and over 60 skilled professionals in technical services.

Advanced Technology-----Our state-of-the-art manufacturing base is a hub of cutting-edge technology, featuring world-class equipment such as the German-imported laser cutting processing center, advanced vertical processing centers, precise Frank CNC machine tools, and sophisticated OTC robot welding systems. We proudly maintain a comprehensive ISO9001 international quality assurance system and adhere to the GB/T2949-2013 intellectual property management framework.We hold the impressive record of securing over 407 national patents, alongside several prestigious PCT international patents and 17 software copyrights, showcasing our commitment to innovation and intellectual property.

Diverse Product Range-----Our extensive product portfolio encompasses a variety of specialized production lines, including food packaging production lines, hang noodle host baking room production lines, and both fried and non-fried instant noodle production lines. We also offer udon noodle production lines, intelligent production lines for steamed buns, rice flour, fresh wet noodles, and semi-dry noodles, as well as extruded noodle and hand row noodle production lines. Our cutting-edge intelligent dumpling production line is also part of our diverse offerings.

Global Reputation-----Our esteemed business presence spans across major provinces and autonomous regions within the nation, extending our reach to 38 countries and regions worldwide, underscoring our global stature and reputation.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.