Premium Fine Dried Noodle Manufacturing Line and Packaging System

• Customization: Available
• After-sales Service: Come to Customer′s Country
• Warranty: 1 Year
• Model NO.: HICOCA-GM
• Application: Noodle, Dough, Samosa
• Voltage: 380V
• Certification: ISO, CE
• Series: T Series - Pallet Wrapping Machine
• Capacity: 20-75 Ton/Day
• Feature: Automatic Splicing System
• Calendering Rollers: High Chrome Alloy Steel
• Noodle Thickness: 0.6mm-1.4mm
• Noodle Width: 0.8mm-3.0mm
• Applicable Industry: Food Processing Machine
• Machine Material: Food Grade Stainless Steel
• Color: Sliver
• Control System: PLC
• Compressed Air: 160-200 Kw
• Product Shape: Square or Round
• Energy Source: Electric
• Packing Capacity: 30-70bags/Min
• Zero Adjustment: Automatically or Manually
• Transport Package: Wooden Case
• Specification: 6700mm*3400mm*1650mm
• Trademark: HICOCA
• Origin: Qingdao, China
• HS Code: 8438100090
• Production Capacity: 10 Sets/Month

Product Description

Product Description

Premium Fine Dried Noodle Manufacturing Line and Packaging System

Harnessing cutting-edge technology, HICOCA brilliantly redefines efficiency and innovation in noodle production with its groundbreaking process advancements.
Experience the future of noodle manufacturing with our state-of-the-art system: effortlessly operated by a single person with one-hand assistance, it boasts a seamless one-key setting for pressing ratios. The intelligent design ensures perfect harmony in noodle mixing and pressing. Enjoy the convenience of automatic information and data collection, with advanced memory and storage of production modes. Benefit from remote diagnostics for swift fault analysis and enjoy intelligent maintenance and repair options to keep your production line running smoothly.

 

Detailed Photos

Innovative Horizontal Double-Shaft Dough Mixing Machine

1. The uniquely engineered mixing paddle boasts a special angle design, adept at maneuvering the flour in multifaceted directions-forward and backward-enhancing the uniformity of the mix like never before.

2. Ensuring perfect consistency, the flour and water blend seamlessly, enabling the dough to incorporate more than 33.5% water, endowing it with remarkable toughness, desirable stickiness, excellent extensibility, and unmatched plasticity.

3. Featuring an advanced special gear reducer transmission box, this system is equipped with an immaculate lubrication and sealing device, drastically enhancing the operational conditions of the transmission device. It not only diminishes noise levels but also boosts transmission efficiency, ensuring longevity.

4. Equipped with a state-of-the-art timing alarm device, it automatically signals upon reaching the specified mixing time and is furnished with an emergency stop button, proximity switch, and a host of safety devices.

Cutting-Edge Vertical Five-Axis Dough Mixing Machine


1. Ingeniously designed, the dough enters the five-axis mixer, delivering an exceptional crushing effect that ensures even moisture distribution throughout.

2. The dough barrel features a window type structure, offering a substantial storage capacity of about 200Kg of material, enhancing operational efficiency.

3. Exhibiting high precision design, the minimal gap between the mixing blade and dough barrel ensures no material is stored. With three distinctively high mixing blades, their smooth surface minimizes material adhesion, optimizing performance.

4. An independent motorpowers each shaft, simplifying installation and maintenance.

Revolutionary Maturing Conveyor

1. By incorporating the innovative concept of static fermentation into mechanization, this conveyor belt system ensures a systematic first-in-first-out material feed, optimizing production line efficiency.

2. Adopting a fully sealed design , it prevents moisture loss, guaranteeing optimal moisturizing and heat retention.

3. Utilizing a spiral beating rod, the synchronized beating speed with the conveyor belt ensures even and consistent pressing.

Precision-Driven Compound Pressing

1. The feeding device offers flexibility with a choice between direct insert plate type or curved insert plate type, catering to diverse processing needs.
2. Built from high durability materials, the calendering rolls are made of high chromium alloy steel, providing superior corrosion resistance and a prolonged service life. Safety device guarantees user safety while ensuring the equipment is easy to clean, observe, and maintain.
3. The pressure roller is driven by high-precision gears, predominantly crafted from alloy steel, known for its robustness and longevity.
4. The pressure roller employs a high chrome alloy cast roller, renowned for its superior surface finish and precise face sheet thickness. The gap between each pair of pressure rollers is meticulously adjusted via servo control, ensuring unmatched precision in production.
5. Embrace the Future with cutting-edge recipe management capabilities,simply input the noodle variety specification to enable seamless automatic adjustments.

Experience Unmatched Precision with the Continuous Calendering Machine Set!

1. Revolutionary Automatic Film Splicing System: This pioneering innovation is the first of its kind in the industry, exclusively invented and patented by Haikejia. The pick-up belt machine ingeniously lifts and lowers, allowing the dough sheet to effortlessly enter the press roller.

2. Crafted with Excellence: The scraper is meticulously made ofpure copper, and operates with cylinder-precision control. During pauses, the scraper relaxes, simplifying the cleaning process. When activated, the program deftly manages the cylinder to engage the scraper seamlessly.

3. Unmatched Precision and Control: Each roller is powered by an independent motor with advanced frequency conversion and a double servo motor adjustment technique: effortlessly adjust roller spacing for one-key streamlined control.

4. Intelligent PLC Programming: Automatically fine-tunes the face belt tension using state-of-the-art proportional power-on eye detection, guaranteeing consistent roller speed throughout operation.

5. Advanced Real-time Detection: Continuously monitors bearing temperature, with automatic oil filling to prevent failures from oil shortages, reducing labor while enhancing system reliability.

Cutting-Edge Automatic Rod Loading Machine

Employ an independent rod feeding and sophisticated storage system,enabling high-speed quantitative rod feeding to transport noodles into the upper shelf system. With PLC-regulated operations, it allows for dynamic adjustment of noodle length and precise alignment on both sides, while the automatic rod return feature obviates manual collection, significantly reducing labor and boosting efficiency.

Technological Process

 

NAME	Item	NOTE
Alkali water tank	YSH100	Volume:1000L Material:TANK BODY  SUS304# Power:1.5KW,Pump:0.75KW
Water measuring & spraying device	YSJ10	Volume: 110L Power: Pump 0.75Kw With liquid level display ,round type tank,stainless.
Double-shaft dough mixer	HMJ200	Motor Power: 6.5/8 Kw  Door opening by manual Volume: 150KgL/per time Material:Noodle contact part: stainless steel
Powder falling hopper	LF350	Material:stainless steel Make according to the actual installation size
U type ripen machine	XHJ200	Power: 4Kw Size: 1600mm×800mm×750mm Volume: 200KgL/per time Materials: contact part: stainless steel
Compound and continually rolling machine	MT7-50	Motor power: 11 kw, Roller width:350mm,total 7 pairs, As the gradation, the roller pair is: First pair roller: Φ180x350mm Second pair roller: Φ180x350mm Third pair roller: Φ240x350mm Fourth pair roller: Φ180x350mm Fifth pair roller: Φ180x330mm Sixth pair roller: Φ162x330mm Seventh pair roller:Φ162x330mm Frequency control.
Rod feeding Machine	GT450	Total Power: 1.5KW
Noodle cutter	ZJQ800	Power: 1.1kw Noodle length can be adjusted, Frequency control.
Rod elevating device	SJ350	Carbon steel.
Drying device	PHF30	Power: main1.1 kw×2 ( Frequency control) industrial fan 0.75 kw×13, Moisture removal fan 0.6kw×6 Drying time:~4hrs. 5row , length 50m stainless steel rods,4000 pcs.
Rod unloading	XJ350	Power 1.5kw ( Frequency control) carbon steel
Ration length cutting Machine	ZQM50A	Power: 0.8kw Noodles length 130mm-298mm, adjustable
Electricity control system		From Roller to chamber ,main transmission adopts frequency control , PLC control ;domestic electrical components , not including the cables.

Certifications

Company Profile

Powerful Team-----HICOCA proudly showcases a dynamic team of more than 460 dedicated professionals, including an impressive contingent of over 90 research and development specialists and more than 60 technical service experts, driving innovation and excellence.

Advanced Technology-----Our state-of-the-art manufacturing base boasts cutting-edge equipment, including the precision of a German-imported laser cutting processing center, a versatile vertical processing center, the esteemed Frank CNC machine tools, and the precision of OTC robot welding. We adhere to the highest standards, as demonstrated by our rigorous ISO9001 international quality system and GB/T2949-2013 intellectual property management system, ensuring unparalleled quality and innovation.HICOCA is proud to hold over 407 national patents, numerous PCT international patents, and 17 software copyrights, showcasing our commitment to pioneering advancements and intellectual excellence.

Diverse Product Range-----Our extensive product portfolio encompasses a wide array of innovative solutions, including food packaging production lines, hang noodle host baking room production lines, fried and non-fried instant noodle production lines, udon noodle production lines, intelligent steamed bun production lines, rice flour intelligent production lines, fresh wet noodle and semi-dry noodle intelligent production lines, extruded noodle production lines, hand row noodle production lines, and advanced intelligent dumpling production lines.

Global Reputation-----HICOCA's influence extends across major provinces and autonomous regions in China, with our innovative products being exported to an impressive 38 countries and regions worldwide, solidifying our status as a globally recognized leader in food machinery technology.

 

FAQ

1. Q: Can your products be customized?
A: Yes. We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.

2. Q: What do we do if there is a problem with the machine?
A: All machines will be tested before delivery, if there is a problem, we have after-sales specialists can provide home repair.

3. Q: How many countries have you exported to?
A: We have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.

4. Q: What is your delivery time?
A: 30~50 days, If urgent delivery is required, we could deliver it within 20 days.

5. Q: What about aftersales service?
A: We have 30 aftersales service staffs, who have experience to provide service overseas to assemble the machines and train the customers' workers when machines arrive.