1.Water adding device. The installation position can ensure the proper level difference between the quantitative tank and the dough mixer, which can adjust the water intake of different parts in the tank, improve the processing performance, achieve the purpose of uniform water intake, and shorten the mixing time.
2.The paddle adopts a special angle design, so that the flour not only moves in a circle during the mixing process, but also moves along the axial direction. The rotation directions of the two shafts are opposite, pushing the flour forward and backward in different directions. The problem of axial unevenness is eliminated, and the uniformity of mixing is greatly improved.
Flour and water get full effect, expand after absorbing water, stick to each other, flour and water are mixed evenly, the water content of the dough can reach more than 33.5%, and gradually form a fabric with toughness, elasticity, viscosity, extensibility and plasticity. The dough is firmer and chewier.
(1) Let the water penetrate into the interior of the protein colloid particles to the maximum extent, so that they can fully absorb water and swell, adhere to each other, and further form the gluten network organization, as shown in the figure below.
(2) Eliminate the internal stress of the dough and stabilize the internal structure of the dough by low-speed stirring or standing still.
(3) Promote the automatic adjustment of water between protein and starch to achieve homogenization and play a role in regulating the powder.
(4) It can evenly feed the next compound tableting process.
1. Roll the loose dough into a thin dough piece that meets the specified thickness requirements;
2 During the calendering process, the gluten protein gradually changes from a disordered and disordered state to an ordered state, and the gluten protein becomes thinner under pressure, becomes fibrous, distributes along the calendering direction, and at the same time envelops the starch granules to form a more perfect gluten Network body, and finally evenly arranged in the dough sheet, so that the dough sheet has a certain toughness and strength to ensure product quality;
3. Calendering makes the moisture distribution of the dough more even.
1. The meshing precision of the knife teeth is high, and the cutting strips are neat, which can divide the dough into silk and the silk is distinct.
2. After shredding, the width of each noodle must be the same to ensure equal weight.
3. The appearance and shape after shredding should be flat and smooth without burrs, lumps, and draw bars
4. There is no flour and slag on the cutting side, which improves the smoothness of the side of the noodle
5. The appearance and texture of noodles are significantly improved. 6. Reliable quality, durable, reduce depreciation cost.
7. Perfect fit with copper comb teeth and facets, smooth operation.
1 The steamer adopts a five-layer (multi-layer) design, which prolongs the cooking time, improves the gelatinization degree of the product, saves space, and makes the site distribution more reasonable.
2. The air is divided into three layers, each layer is air-tight from front to back, and the airtightness between the upper, middle and lower layers is better. The use of low-pressure steam source can greatly reduce energy consumption (about 350-400Kg per 1000Kg of finished product steam consumption, a80% or more), Cleaning nozzle and lubricating nozzle are installed inside.
3 The internal and external trawl nets have independent power, the gap between the trawl net entrance and exit is small, and the chain material of the steam net is made of plastic, which reduces the weight of the net belt and improves the service life.
4 The entrance and exit can be opened for easy cleaning and maintenance.
1. Continuously cut off the corrugated cooked noodle belt sent out from the steam box, and the operation is stable;
2. It can be fine-tuned according to the length of the noodle block to ensure uniform quantity;
3. Fold the noodle block into two layers, and the folding guide plate runs synchronously to ensure the appearance quality of the noodle block;
4. Send out in separate rows, fold neatly, and ensure accurate boxing.
1. Advanced technology, reliable equipment, small footprint, small investment and flexible operation.
2. Using a special mold box, the noodle belt runs smoothly without broken noodles.
3. Use the blower and the finned radiator with steam as the heat source to carry out the process in sections.
Circular drying ensures uniform drying and less energy consumption. The thermal efficiency can reach 45%~50%.
4. The radiator layout is optimized to realize hot air circulation from top to bottom, and the inlet of the blower
Equipped with a butterfly valve, the flow of fresh air can be adjusted, and the linear speed of the chain belt can be passed
CVT regulation.
5. There is a movable door on one side of the dryer, which is easy to open and convenient for cleaning and maintenance.
Details of the production line:
| NO |
Equipment name |
Power |
| 1 |
Brine mixing tank |
2.25kw |
|
|
| 2 |
Brine metering device |
0.75kw |
|
|
| 3 |
Double shaft flour mixer |
11 kw |
|
|
| 4 |
Dough Aging conveyor |
3KW |
|
|
| 5 |
Composite roller machine |
11kw |
|
|
| 6 |
Multi-layer cooking conveyor |
1.84 kw |
|
|
| 7 |
Cutting machine |
3.15KW |
| 8 |
Fryer machine |
11.05KW |
|
|
| 9 |
Oil Tank |
|
|
| 10 |
organizing machine |
|
|
|
| 11 |
Air cooler |
5.9KW |
|
| 12 |
Check and conveyor |
0.74KW |
|
| 13 |
Finished product conveyor |
0.74KW |
|
| 14 |
Electrical control system |
|
Certification:
Company Profile:
Qingdao HICOCA Intelligent Equipment Technology Co., Ltd. is committed to providing customers with a complete set of intelligent food production and packaging assembly line solutions. It is a national high-tech enterprise and has been awarded the National Flour Food Product Packaging Equipment R&D Center by the Ministry of Agriculture. It undertakes the national 13th five-year special project, the invisible champion enterprise, the leading enterprise of agricultural industrialization in Qingdao, the strategic emerging enterprise, and the Qingdao Enterprise Technology Center. HICOCA has always been dedicated, professional, focused on intelligent product development and scientifictechnolog innovation, and has made positive contributions to the intensive and large-scale production of China's staple food industry.
HICOCA has more than 300 employees, including more than 60 R&D and design personnel, and more than 50 technical service personnel. The annual R&D investment accounts for more than 10% of sales revenue. The manufacturing base is equipped with the world's advanced processing and manufacturing equipment such as laser cutting machining center imported from Germany, vertical machining center, OTC welding robot and FANUC robot. Established a complete ISO9001 international quality system and GB/T2949-2013 intellectual property management system, applied for more than 200 patents, 2 PCT international patents, including more than 90 invention patents, 9 software copyrights, and 4 trademark rights.
Wholesale China Trade Instant Noodles Production Line
It is suitable for the production of dried noodles, instant noodles and fresh wet noodles, and realizes the fully automatic production process from flour entering the warehouse to shredding and forming.
,
Shipping:
Our Advantage:
HICOCA has independent manufacturing base for large scale equipment, which is equipped with advanced manufacturing equipments such as laser cutting center from German, standing processing center, OTC robot welding, FANUC robot. HICOCA has import and export business right, established not only professional research & development, design and production system, but also client-centered marketing and service system. HICOCA has attained ISO9001 certification, and GB/T2949-2013 Enterprise Intellectual Property Management System, till now HICOCA possessed more than 200 patents, 2 PCT patents, which include 30+ invention patents, 9 software copyrights, 2 trademark privileges. Numbers of HICOCA's products are internationally advanced, as a result, HICOCA has gained a global sales network reaching more than 11 countries and regions. Meanwhile we have established partnership with enterprises from Netherlands, Japan and South Korea to develop food packing technology.
Our Service:
Pre-sales service: With project planning department, the technical personnel will match the request of pre-sales customer's factory layout designing, pre-production forecast, product structure planning, equipment selection and other services. There are three major marketing areas in the east, central and western regions. One-on-one service needs of a customer.
After-sales service can provide on-site equipment installation guidance, free training for users to operate equipment and maintenance. HICOCA has set up a professional team of service engineers to solve all kinds of problems raised by users through remote operation, telephone communication, video connection, live connection, on-site service, etc., and provide customers with accurate service by establishing customer files to solve customers' worries.
HICOCA launched the after-sales spare ponentes store strategy, according to the return visit at regular intervals, we will record the problems raised by customers and form a benign communication mechanism, so we can suggest solutions immediately to client's problems. We have also developed an after-sales engineer training mechanism to continuously improve the technical level, service level and communication skills of the engineers.
Production Plants:
Our Customer:
Installation at customer's Factory:
Our Team:
FAQ:
Q: Are you trading company?
A: We are a manufacturer of food making and packing machines with 20 years experience, and more than 80 engineers who can design machines according to your special request.
Q: What is your noodle machine for?
A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
Q: I am a fresh man in noodles industry and without any experience .
A: The key is you must have passion only, the rest is our job : site vist,design, feasibility Report,cost analyst,deal or make
friend only,installing,training,servicing of noodle machine,free technical formula available.
Q: How about your noodle machine quality?
A: Seeing is beliving , we not only accept inspection by third party ,but also quality guarantee deposit , extended guarantee
period with low charge.
Q:Is it possible to visit you and see your running factory?
A: Of course , you can visit our domestic customer's noodle factory and oversea's both.
Q: How many countries have you exported to?
A: we have exported to more than 20 countries, such as : Canada, Turkey, Malaysia, Holland, India, etc.
Q: What about aftersales service?
A: we have 30 aftersales service staff, who have experiene to provide service overseas to assemble the machines and train the customers' workers when machines arrive.
Audited Supplier 
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